Workshop Manuals Factory service & repair Lancia
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Lancia Ypsilon Factory Service Manual (2003-2011)08 · Engine
08 · Engine

Engine oil pump, removed - check at bench

Make
Lancia
Model
Ypsilon Factory Service Manual
Year
2003–2011
Section
Engine lubrication system › Engine oil pump, removed - check at bench
EngineEngine oil pump, removed - check at bench

Engine oil pump, removed - check at bench

Operation 1084B18 · Engine oil lubrication circuit

1.2 8v

Dismantling

1. Undo the bolts (1a) and remove the intake duct (1b).

2. Remove the gasket.

3. Undo the bolts (3a) and remove the oil pump cover (3b).

Use a percussion screwdriver to undo the above-mentioned bolts.

4. Remove the driven gear.

5. Remove the drive gear.

6. Undo the catch (6a) and remove the oil pressure relief valve (6b).

Engine oil pump, removed - check at bench

1.2 16v

Dismantling

1. Undo the bolts (1a) and remove the intake duct (1b).

2. Remove the gasket.

3. Undo the bolts (3a) and remove the oil pump cover (3b).

Use a percussion screwdriver to undo the above-mentioned bolts.

4. Remove the driven gear.

5. Remove the drive gear.

6. Undo the catch (6a) and remove the oil pressure relief valve (6b).

Engine oil pump, removed - check at bench

1.4 16v

Dismantling

1. Undo the bolts (1a) and remove the intake duct (1b).

2. Remove the gasket.

3. Undo the bolts (3a) and remove the oil pump cover (3b).

Use a percussion screwdriver to undo the above-mentioned bolts.

4. Remove the driven gear.

5. Remove the drive gear.

6. Undo the catch (6a) and remove the oil pressure relief valve (6b).

Engine oil pump, removed - check at bench

1.3 JTD

Dismantling

1. Undo the cap (1a) and remove the oil pressure relief valve (1b).

2. Undo the bolts (2a) and remove the engine oil inlet duct (2b) complete with gasket (2c).

Engine oil pump, removed - check at bench

1.2 8v

1. Remove crankshaft front oil seal with a suitable tool in the special groove

Engine oil pump, removed - check at bench

1.2 16v

1. Remove crankshaft front oil seal with a suitable tool in the special groove

Engine oil pump, removed - check at bench

1.4 16v

1. Remove crankshaft front oil seal with a suitable tool in the special groove

Engine oil pump, removed - check at bench

1.3 JTD

1. Undo the bolts (1a) and remove the oil pump cover (1b).

2. Remove the drive gear.

3. Remove the driven gear.

Engine oil pump, removed - check at bench

1.2 8v

Reassembling

1. Check that the radial clearance between driven gear and pump casing is within the recommended limits

MeasurementValue
1Radial clearance between driven gear and pump casing (mm)0.080 - 0.186
Engine oil pump, removed - check at bench

1.2 16v

Reassembling

1. Check that the radial clearance between driven gear and pump casing is within the recommended limits

MeasurementValue
1Radial clearance between driven gear and pump casing (mm)0.100 - 0.210
Engine oil pump, removed - check at bench

1.4 16v

Reassembling

1. Check that the radial clearance between driven gear and pump casing is within the recommended limits

MeasurementValue
1Radial clearance between driven gear and pump casing (mm)0.100 - 0.210
Engine oil pump, removed - check at bench

1.3 JTD

1. Remove the crankshaft front oil seal.

Engine oil pump, removed - check at bench

1.2 8v

1. Check that the axial clearance between the upper side of the gears and the oil pump cover support plane is within the recommended limits.

MeasurementValue
1End float between upper side of gears and cover support surface (mm)0.025 - 0.056
Engine oil pump, removed - check at bench

1.2 16v

1. Check that the axial clearance between the upper side of the gears and the oil pump cover support plane is within the recommended limits.

MeasurementValue
1End float between upper side of gears and cover support surface (mm)0.025 - 0.070
Engine oil pump, removed - check at bench

1.4 16v

1. Check that the axial clearance between the upper side of the gears and the oil pump cover support plane is within the recommended limits.

MeasurementValue
1End float between upper side of gears and cover support surface (mm)0.025 - 0.070
Engine oil pump, removed - check at bench

1.3 JTD

Reassembling

Check that the radial clearance between pump casing and driven gear is within the recommended limits; If not, replace the oil pump assembly

MeasurementValue
Radial clearance between pump casing and driven gear (mm)0.1 ÷ 0.23
Engine oil pump, removed - check at bench

1.2 8v

Check that the height of the spring for the engine oil pressure relief valve is within the recommended limits.

MeasurementValue
Oil pressure relief valve spring height (mm)34.1
Under test load (daN)4.45 - 4.94

Fit the limiting valve and fix it using the catch.

Fit the drive gear.

Fit the driven gear.

Fit the oil pump cover.

Manually rotate the gears to check that they turn without sticking.

Fit the intake duct complete with gasket and fix it to the oil pump using the bolts.

Note: the crankshaft front oil seal must be fitted to the engine oil pump on the crankcase (see op. 1084B14 engine oil pump - r+r with power unit removed ).

1.2 16v

Check that the height of the spring for the engine oil pressure relief valve is within the recommended limits.

MeasurementValue
Check load (daN)11.73 - 12.51
Height (mm)35

Fit the oil pressure relief valve and tighten the plug.

Fit the drive gear.

Fit the driven gear.

Fit the oil pump cover and tighten the bolts.

FasteningComponentØ

Value

(daNm)

BoltCOVERM60.7

Manually rotate the gears to check that they turn without sticking.

Fit the intake duct complete with gasket and fix it to the oil pump using the bolts.

Note: the crankshaft front oil seal must be fitted to the engine oil pump on the crankcase (see op. 1084B14 engine oil pump - r+r with power unit removed ).

1.4 16v

Check that the height of the spring for the engine oil pressure relief valve is within the recommended limits.

MeasurementValue
Oil pressure relief valve spring height (mm)35
Check load (daN)11.73 - 12.51

Fit the oil pressure relief valve and tighten the plug.

Fit the drive gear.

Fit the driven gear.

Fit the oil pump cover and tighten the bolts.

FasteningComponentØ

Value

(daNm)

BoltCOVERM60.7

Manually rotate the gears to check that they turn without sticking.

Fit the intake duct complete with gasket and fix it to the oil pump using the bolts.

The crankshaft front oil seal must be fitted to the oil pump on the crankcase ( - 1084B14 engine oil pump - r+r with power unit removed ).

1.3 JTD

Check that the clearance between the oil pump cover support plane and the upper side of the gears is within the recommended limits; If not, replace the oil pump assembly

MeasurementValue
Clearance between pump cover support surface and top of gears (mm)0.05 ÷ 0.075
Engine oil pump, removed - check at bench

Check that the height of the spring for the engine oil pressure relief valve is within the recommended limits; if this is not the case, replace the spring.

MeasurementValue
Engine oil pressure limiting valve spring height (mm)36.0
Check load (daN)5.44 ÷ 6.2

1. Refit the front crankshaft front cover oil seal (1a) using the tool (1b).

NameCountry
1bFitting tool1.860.878.000
Engine oil pump, removed - check at bench

Refit the driven gear.

Refit the drive gear.

Place the engine oil pump cover back in its housing and secure using the bolts.

Manually rotate the gears to check that they turn without sticking.

Place the intake duct complete with gasket in its housing and fix it using the bolts.

Fit the oil pressure relief valve in its seat and tighten the cap.

Parts & tools for this job Staging For 2003 Lancia Ypsilon

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