Workshop Manuals Factory service & repair Lancia
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Lancia Ypsilon Factory Service Manual (2003-2011)12 · Brakes
12 · Brakes

FRONT BRAKE CALIPER (one) - R.R.

Make
Lancia
Model
Ypsilon Factory Service Manual
Year
2003–2011
Section
Disc brakes › FRONT BRAKE CALIPER (one) - R.R.
BrakesFRONT BRAKE CALIPER (one) - R.R.

FRONT BRAKE CALIPER (one) - R.R.

Operation 3310A30 · FRONT DISC BRAKES

Removing

Position the vehicle on the ramp.

Ensure that the ignition key is in OFF position, then disconnect the battery negative terminal (-).

NameConnector
BatteryA1B

FOR LEFT BRAKE CALIPER

Proceed with removal - 4450B02 left front wheel r r.

FOR RIGHT BRAKE CALIPER

Proceed with removal - 4450B04 right front wheel r r.

Remove the protective cap on the brake caliper bleed valve.

Connect the collection system (pipe and reservoir) to the bleed valve on the brake caliper.

Loosen the bleed valve on the brake caliper and wait for the brake-clutch reservoir and lines to drain.

1. Disconnect the electrical connection for the brake pad wear sensor.

2. Remove the retaining spring.

3. Use tool (3a) to undo the connector (3b) and disconnect the hose to front brake caliper (3b), rigid pipe side.

NameCountry
3aBox wrench for brake fittings1.856.132.000

4. Release the block of the hose to the front brake caliper from the fastener on the front shock absorber.

5. Remove plugs (5a), undo the bolts (5b) and remove the front brake caliper assembly (5c).

FRONT BRAKE CALIPER (one) - R.R.

1. Remove the front brake pads from the brake caliper.

2. Using the tool (2a), undo the connectors (2b), then remove the flexible pipe (2c) to the brake caliper.

NameCountry
2aBox wrench for brake fittings1.856.132.000
FRONT BRAKE CALIPER (one) - R.R.

Refitting

1. Refit in its seating the front brake caliper flexible pipe (1a) and tighten the connector (1b) to the specified torque using tool (1c).

FasteningComponentØ

Value

(daNm)

1bConnectorHOSE TO FRONT BRAKE CALIPERM10(Front brake caliper side) 1.4 ÷ 1.8
NameCountry
1cBox wrench for brake fittings1.856.132.000

2. Refit the front brake pads.

FRONT BRAKE CALIPER (one) - R.R.

1. Refit the rear brake caliper assembly (1a) and tighten the bolts (1b) to the specified torque.

FasteningComponentØ

Value

(daNm)

1b

2. Refit the front brake caliper bolt plugs.

3. Use tool (3a) to tighten connector (3b) of hose to front brake caliiper (3c), rigid pipe side, to the specified torque.

NameCountry
3aBox wrench for brake fittings1.856.132.000
FasteningComponentØ

Value

(daNm)

3b

4. Refit the retaining spring.

5. Secure the block of the hose to the front brake caliper to the fastener on the front shock absorber.

6. Connect the electrical connection for the brake pad wear sensor.

FRONT BRAKE CALIPER (one) - R.R.

Proceed with refitting - 0010T64 brake and or clutch fluid check level and top up as necessary.

Proceed with refitting - 0010T65 hydraulic brake system bleed air.

FOR RIGHT BRAKE CALIPER

Proceed with refitting - 4450B04 right front wheel r r.

FOR LEFT BRAKE CALIPER

Proceed with refitting - 4450B02 left front wheel r r.

Connect the negative (-) battery terminal.

Remove the car from the ramps.

Parts & tools for this job Staging For 2003 Lancia Ypsilon

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