Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Ulysse Factory Service Manual (2002-2010)08 · Engine
08 · Engine

Introduction

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Fuel tank and pipes › Introduction
EngineIntroduction

INTRODUCTION

2.0 16V JTD, 2.2 16V JTD

The fuel system is divided into a low pressure circuit and a high pressure circuit.

The low pressure circuit consists of:

- fuel tank;

- submerged (low pressure) electric fuel pump;

- fuel filter;

- electric fuel heater, fitted on the pipe upstream of the main filter;

- return pipes;

- an air/fuel heat exchanger, fitted on the return pipe from the common rail to the tank;

The high pressure circuit consists of:

- high pressure pump on which the pressure regulator is fitted;

- Pipes between pressure pump and common rail;

- common rail distribution manifold;

- Pipes between common rail and injectors;

- injectors.

The fuel supply system, as part of the FAP system, also includes an additional circuit which supplies a defined quantity of additive injected into the tank controlled by the NCM

Op. 1080B EXHAUST EMISSION CONTROL SYSTEM

Diagrammatic view of the fuel supply system

INTRODUCTION

A, Low pressure circuit

B, High pressure circuit

C, Return circuit

1, Fuel tank13, Fuel cooling
2, Pre-filter14, Injector
3, Electric fuel pump (low pressure)15, Injector
4, Fuel filter16, Injector
5, Water bleed screw17, Injector
6, Electric fuel heater18, Additive tank
7, High pressure pump;19, Electric additive pump
8, High pressure regulator20, Minimum additive level sensor
9, High pressure pump 3rd cylinder exclusion devices21, Plug (too full)
10, Common-rail22, Safety valve
11, Fuel temperature sensor23, Additive injector
12, Fuel pressure sensor24, Return manifold (low pressure)

The fuel used has a low sulphur content (< 350 ppm, EURO3 standards)

OPERATION

The (low pressure) submerged pump supplies the high pressure pump with fuel via an electric heater and the main filter.

The high pressure pump sends the fuel supplied at a variable pressure (between 200 and 1350 bar) to the common rail high pressure manifold.

The pressure in the common rail is kept constant by the pressure regulator fitted on the high pressure pump which is controlled by the NCM. The excess fuel returns, via the low pressure circuit, to the tank.

Diagram showing pressure in high and low pressure circuits

INTRODUCTION

A, Low pressure circuits

B, High pressure circuit

C, Supply to the common rail

D, Supply to the injectors

E, Pump lubrication circuit

1, Fuel tank5, High pressure pump
2, Fuel pre-filter6, Pressure regulator
3, Submerged electric pump (low pressure)7, Low pressure regulator (incorporated in the fuel filter)
4, Fuel filter

Parts & tools for this job Staging For 2002 Fiat Ulysse

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.