Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Ulysse Factory Service Manual (2002-2010)08 · Engine
08 · Engine

Engine oil pump - r+r with power unit removed

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Engine lubrication › Engine oil pump - r+r with power unit removed
EngineEngine oil pump - r+r with power unit removed

ENGINE OIL PUMP - R+R WITH POWER UNIT REMOVED

Operation 1084B14 · ENGINE OIL LUBRICATION CIRCUIT

3.0 24V V6

Removing

Carry out

Op. 1004D40 ENGINE - POSITION ON STAND AND REMOVE

Op. 1020A24 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION WITH ENGINE REMOVED

1. Undo the bolts (1a) and remove the suction pump (1b) for the oil pump.

2. Undo the bolts (2a) and remove the partition (2b).

ENGINE OIL PUMP - R+R WITH POWER UNIT REMOVED

1. Undo the bolt (1a) and remove the fixed timing belt tensioner (1b).

ENGINE OIL PUMP - R+R WITH POWER UNIT REMOVED

1. Undo the bolts (1a) and remove the air conditioning compressor support (1b) and support (1c).

ENGINE OIL PUMP - R+R WITH POWER UNIT REMOVED

1. Undo the retaining bolts (1a) and remove the air conditioning compressor (1b).

ENGINE OIL PUMP - R+R WITH POWER UNIT REMOVED

1. Fit the flywheel lock.

2. Undo the bolt (2a) and remove the timing belt toothed drive pulley (2b).

DescriptionCodeFunction
1Counter-torque1.860.846.000Flywheel retainer
ENGINE OIL PUMP - R+R WITH POWER UNIT REMOVED

1. Undo the fixing bolts (1a) and remove the crankshaft front oil seal cover with built-in oil pump (1b).

ENGINE OIL PUMP - R+R WITH POWER UNIT REMOVED

Refitting

1. Position the crankcase front cover with built-in oil pump (1a) and screw in the fixing bolts (1b) without tightening them.

2. Fit the oil seal (2a) using the tool (2b).

DescriptionCodeFunction
2bFitting tool1.870.896.000Crankshaft front oil seal cover (timing side)
ENGINE OIL PUMP - R+R WITH POWER UNIT REMOVED

1. Tighten the bolts (1a) fixing the crankcase front cover with built-in oil pump (1a) following the procedure described below and the tightening order given in the diagram for each stage.

- Pre-tighten the oil pump fixing bolts to the value given in the table.

Value daNmFasteningComponentØ
0.5BoltENGINE OIL PUMPM, (pre-tightening)

- Tighten the bolts fixing the oil pump to the recommended torque.

Value daNmFasteningComponentØ
0.8BoltENGINE OIL PUMPM

- Carry out the tightening several times following the order given until each bolt is at the recommended torque.

ENGINE OIL PUMP - R+R WITH POWER UNIT REMOVED

Apply FRENETANCH thread-locking agent or a similar product to the auxiliary drive pulley fixing bolts.

Fit the drive pulley complete with gear on the crankshaft, then tighten the fixing bolt to the recommended torque with the flywheel lock fitted.

Value daNmFasteningComponentØ
1b(-) 4 + 80°BoltDRIVE PULLEY(PULLIES) TIMINGM

- Remove the flywheel lock.

- Fit the air conditioning compressor mountings and tighten the fixing bolts.

- Place the air conditioning compressor on the mounting brackets fitted previously and tighten the fixing bolts.

- Fit the fixed timing belt tensioner and tighten the retaining bolt to the crankcase recommended torque.

- Position the partition and tighten the fixing bolts.

- Position the suction pump and tighten the fixing bolts.

- Complete with

Op. 1020A24 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION WITH ENGINE REMOVED

- Complete with

Op. 1004D40 ENGINE - POSITION ON STAND AND REMOVE

Parts & tools for this job Staging For 2002 Fiat Ulysse

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