Water pump - r + r with drive belt removed
- Make
- Fiat
- Model
- Ulysse Factory Service Manual
- Year
- 2002–2010
- Section
- Engine cooling › Water pump - r + r with drive belt removed
WATER PUMP - R + R WITH DRIVE BELT REMOVED
Removing
1. Undo the (3) fixing bolts (1a) and remove the water pump (1b) complete with the O-ring.
Refitting
- Replace the O-Ring.
- Clean the contact surfaces between the crankcase and the water pump using a suitable detergent product.
Do not use abrasive or sharp tools.
- Place the water pump in position and fully tighten the (3) fixing bolts manually, pre-tightening them to the recommended torque following the order illustrated.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| (engine) 0.5 | Bolts | COOLANT PUMP |
- Tighten to the recommended torque following the order illustrated.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| (engine) 0.5 | Bolts | COOLANT PUMP |
- Resume the tightening several times in the same order until the torque is the same for all the bolts.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| (engine) 0.5 | Bolts | COOLANT PUMP |
Removing
1. Undo the bolts fixing the water pump to the crankcase.
2. Remove the water pump complete with O-ring underneath.
Refitting
Before fitting the coolant pu mp, replace the o-ring.
Clean the contact surfaces between the crankcase and coolant pump using DECAPJOINT detergent
Do not use abrasive or cutting tools.
Fit the coolant pump and tighten the bolts to torque.
| Value daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 0.5 | Bolt pretightening | COOLANT PUMP |
| Values in Nm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1.6 | Bolt tightening | COOLANT PUMP |
| Values in Nm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1.6 | Bolt tightening | COOLANT PUMP |
Removing
1. Undo the bolts fixing the water pump to the crankcase.
2. Remove the water pump complete with O-ring underneath.
Refitting
Replace the O-ring before refitting the water pump.
Clean the contact surfaces between the crankcase and the water pump using DECAPJOINT detergent.
Do not use abrasive or sharp tools.
Fit the water pump tightening the fixing bolts to torque.
| Value daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1.5 | Bolts | COOLANT PUMP |
| Value in Nm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1.6 | Bolt tightening | COOLANT PUMP |
| Value in Nm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1.6 | Bolt tightening | COOLANT PUMP |
Parts & tools for this job Staging For 2002 Fiat Ulysse
- FLUIDCoolantSearch: Fiat coolant antifreeze
- PARTThermostatSearch: Fiat Ulysse 2002 thermostat
- TOOLCooling system pressure testerSearch: cooling system pressure tester
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