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Fiat Ulysse Factory Service Manual (2002-2010)08 · Engine
08 · Engine

Pressure pump - r r

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Diesel injection system › Pressure pump - r r
EnginePressure pump - r r

PRESSURE PUMP - R R

Operation 1060E10 · DIESEL PRESSURE PUMP

2.0 16V JTD

Removing

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

Op. 5010B18 CLIMATE CONTROL UNIT AIR INTAKE - R.R.

Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R

Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R

Op. 5050B38 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR

See in Op. 1008C10

See in Op. 1092G10

See in Op. 1024B54

See in Op. 1092A10

See in Op. 1032D12

See in Op. 1008A46

See in Op. 1032B10

See in Op. 1060E30

1. Disconnect the three rapid connectors for the fuel pipes from the fuel filter.

2. Disconnect the electrical connection.

3. Undo the bolts fixing the fuel filter to the mounting bracket.

4. Remove the fuel filter complete with filter element.

PRESSURE PUMP - R R

1. Undo the retaining bolts.

2. Remove the fuel filter mounting.

PRESSURE PUMP - R R

1. Undo the connectors (1a) and remove the pipe from the pressure pump to the fuel manifold (1b).

PRESSURE PUMP - R R

1. Remove the air hose from the intake manifold to the air/air heat exchanger.

PRESSURE PUMP - R R

- Disconnect the electrical connection for the fuel pressure regulator.

1. Disconnect the electrical connection for the pressure pump third piston deactivating solenoid valve.

2. Undo the bolts fixing the pump to the support.

3. Undo the nut fixing the pump to the support.

4. Remove the pressure pump.

PRESSURE PUMP - R R

Refitting

- Position the pressure pump on the support.

- Tighten the bolts fixing the pump to the support to torque.

- Connect the electrical connection for the fuel pressure regulator.

- Connect the electrical connection for the pressure pump third piston deactivating solenoid valve.

- Fit the air hose from the intake manifold to the air/air heat exchanger.

- Fit the new pipe from the pressure pump to the fuel manifold.

Each time work is carried out on the pipe from the pressure pump to the fuel manifold it must be replaced with a new one to prevent fuel leaks from the connectors.

- Tighten the connectors on the pressure pump and on the return manifold to torque.

- Fit the fuel filter mounting and tighten the fixing bolts.

- Fit the fuel filter complete with filter element.

- Tighten the bolts fixing the fuel filter to the mounting bracket.

- Connect the electrical connection.

- Connect the three rapid connectors for the fuel pipes to the fuel filter.

See in Op. 1060E30

See in Op. 1032B10

See in Op. 1008A46

See in Op. 1032D12

See in Op. 1092A10

See in Op. 1024B54

See in Op. 1092G10

See in Op. 1008C10

Op. 5050B38 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR

Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R

Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R

Op. 5010B18 CLIMATE CONTROL UNIT AIR INTAKE - R.R.

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4450B04 RIGHT FRONT WHEEL R R

2.2 16V JTD

Removing

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

Op. 5010B18 CLIMATE CONTROL UNIT AIR INTAKE - R.R.

Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R

Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R

Op. 5050B38 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR

See in Op. 1008C10

See in Op. 1092G10

See in Op. 1024B54

See in Op. 1092A10

See in Op. 1032D12

See in Op. 1008A46

See in Op. 1032B10

See in Op. 1060E30

1. Disconnect the three rapid connectors for the fuel pipes from the fuel filter.

2. Disconnect the electrical connection.

3. Undo the bolts fixing the fuel filter to the mounting bracket.

4. Remove the fuel filter complete with filter element.

PRESSURE PUMP - R R

1. Undo the retaining bolts.

2. Remove the fuel filter mounting.

PRESSURE PUMP - R R

1. Undo the connectors (1a) and remove the pipe from pressure pump to the fuel manifold (1b).

PRESSURE PUMP - R R

1. Remove the air hose from the intake manifold to the air/air heat exchanger.

PRESSURE PUMP - R R

- Disconnect the electrical connection for the fuel pressure regulator.

1. Disconnect the electrical connection for the pressure pump third piston deactivating solenoid valve.

2. Undo the bolts fixing the pump to the support.

3. Undo the nut fixing the pump to the support.

4. Remove the pressure pump.

PRESSURE PUMP - R R

Refitting

- Position the pressure pump on the support.

- Tighten the bolts fixing the pump to the support to torque.

- Connect the electrical connection for the fuel pressure regulator.

- Connect the electrical connection for the pressure pump third piston deactivating solenoid valve.

- Fit the air hose from the intake manifold to the air/air heat exchanger.

- Fit the new pipe from the pressure pump to the fuel manifold.

Each time work is carried out on the pipe from the pressure pump to the fuel manifold it must be replaced with a new one to prevent fuel leaks from the connectors.

- Tighten the connectors on the pressure pump and on the return manifold to torque.

- Fit the fuel filter mounting and tighten the fixing bolts.

- Fit the fuel filter complete with filter element.

- Tighten the bolts fixing the fuel filter to the mounting bracket.

- Connect the electrical connection.

- Connect the three rapid connectors for the fuel pipes to the fuel filter.

See in Op. 1060E30

See in Op. 1032B10

See in Op. 1008A46

See in Op. 1032D12

See in Op. 1092A10

See in Op. 1024B54

See in Op. 1092G10

See in Op. 1008C10

Op. 5050B38 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR

Op. 7055A18 L/H OR R/H SIDE RUBBING STRIP DECORATIVE SEAL - R+R

Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R

Op. 5010B18 CLIMATE CONTROL UNIT AIR INTAKE - R.R.

Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 4450B04 RIGHT FRONT WHEEL R R

Parts & tools for this job Staging For 2002 Fiat Ulysse

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