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Fiat Doblò Factory Service Manual (2000-2010)22 · Fault diagnosis
22 · Diagnostics

Excessive oil consumption

Make
Fiat
Model
Doblò Factory Service Manual
Year
2000–2010
Section
Consumption /leaks/ wear › Excessive oil consumption
Fault diagnosisExcessive oil consumption

EXCESSIVE OIL CONSUMPTION

High consumption during the first few thousand kilometres is considered normal

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Check that the level of the engine oil is not high Op. 0010T11

Check that there is no engine oil in the coolant.

Check that the end of the exhaust pipe is not dirty with oil

Continue to Step 1Engine oil leaksSee table X12 ENGINE OIL LEAKS
Oil level outside the limitsRestore the correct level Op. 0010T11
Engine oil leaksSee table X12 ENGINE OIL LEAKS
Oil level outside the limitsContinue to Step 3
Oil level outside the limitsContinue to Step 3
1.9 DIESEL

Check that the level of the engine oil is not high Op. 0010T11

Check that there is no engine oil in the coolant.

Check that the end of the exhaust pipe is not dirty with oil

Continue to Step 2Engine oil leaksSee table X12 ENGINE OIL LEAKS
Oil level outside the limitsRestore the correct level Op. 0010T11
Oil in the cooling circuitContinue to Step 2
End of the exhaust pipe dirty with oilContinue to Step 3
Exhaust fumesContinue to Step 3
1SPARK PLUG CHECKAll OKProblems metOperation
1.2 8vCheck that there is no oil fouling the spark plugsContinue to Step 2Spark plugs fouled by oil

Replace the spark plugs Op. 5510D10

Continue to Step 2

2CYLINDER BLOCK/CRANKASE SURFACE CHECKAll OKProblems metOperation
1.2 8v

Remove the cylinder head Op. 1016C10

Check that the following are absent:

  • oily deposits on the valves;
  • defects in the cylinder block/crankcase surface;
  • defects in the cylinder head gasket;
Continue to Step 3Cylinder block/crankcase surface defectiveReface the cylinder block/crankcase
Oily deposits on the valvesOverhaul the cylinder head Op. 1016E10
1.9 DIESEL

Remove the cylinder head Op. 1016C10

Check that the following are absent:

  • oily deposits on the valves;
  • defects in the cylinder block/crankcase surface;
  • defects in the cylinder head gasket;
Continue to Step 3Cylinder block/crankcase surface defectiveReface the cylinder block/crankcase
Oily deposits on the valvesOverhaul the cylinder head Op. 1016E10

1.2 8v

Climatizzatore

Remove the cylinder head Op. 1016C11

Check that the following are absent:

  • oily deposits on the valves;
  • defects in the cylinder block/crankcase surface;
  • defects in the cylinder head gasket;
Continue to Step 3Cylinder block/crankcase surface defectiveReface the cylinder block/crankcase
Oily deposits on the valvesOverhaul the cylinder head Op. 1016E10
3CYLINDER LINER/BORE CHECKAll OKProblems metOperation

Check the cylinder liners/bores. In particular:

  • no deep machining scoring;
  • no vitrification of the liners/bores;
  • make sure that there is no ovality or wear
Continue to Step 4Deep scoring or excessive ovalityReplace the engine
Bores/liners vitrifiedRegrind the cylinder
Deep scoring or excessive ovalityReplace the engine
Bores/liners vitrifiedReplace the circlips Op. 1028H60
4ENGINE OIL CONSUMPTION CHECKAll OKProblems metOperation
Check the engine oil consumption to see whether the symptom reported by the customer existsExcessive engine oil consumptionContinue to Step 2

Parts & tools for this job Staging For 2000 Fiat Doblò

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