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Fiat Doblò Factory Service Manual (2000-2010)08 · Engine
08 · Engine

Pressure pump/manifold pipe - r r

Make
Fiat
Model
Doblò Factory Service Manual
Year
2000–2010
Section
Diesel fuel injection › Pressure pump/manifold pipe - r r
EnginePressure pump/manifold pipe - r r

Pressure pump/manifold pipe - r r

Operation 1060F20 · Injectors and lines

Removing

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal.

NameConnector
BatteryA1

1. Disconnect the electrical connection from the air flow meter.

NameConnector
1Air flow meterK41

2. Loosen the band and disconnect the the turbocharger air inlet sleeve from the rigid pipe, air flow meter side.

Pressure pump/manifold pipe - r r

Removing

Proceed with the removal - 1060F50 fuel return manifold - r r.

1. Undo the connector for the pipe from the pressure pump to the fuel manifold, manifold side, using a suitable tool

NameCountry
1bKey1.870.671.000

2. Undo the connector for the pipe from the pressure pump to the fuel manifold, pump side, using a suitable commercial spanner

3. Remove the pipe from the pressure pump to the fuel manifold.

When refitting, fit a new pipe from the pressure pump to the fuel manifold.

Pressure pump/manifold pipe - r r

1. Loosen the band (1a) and disconnect the flexible hose (1b) from the air intake.

2. Remove the air filter (2a) complete with air flow meter (2b) by releasing from the underlying pins and then from the rear fastening.

Pressure pump/manifold pipe - r r

Refitting

1. Place the pipe from the pressure pump to the single fuel manifold back in its housing and fix it using the connectors without tightening them.

2. Tighten the connector for the pipe from the pressure pump to the fuel manifold, pump side, to torque using a suitable commercial wrench

FasteningComponentØ

Value

(daNm)

2ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM12(Pressure pump side) 2.2 ÷ 2.4

3. Tighten the connector for the pipe from the pressure pump to the fuel manifold (3a), manifold side, to the recommended torque using tool (3b).

FasteningComponentØ

Value

(daNm)

3aConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM14(Fuel manifold side) 2.2 ÷ 2.4
NameCountry
3bKey1.870.671.000
Pressure pump/manifold pipe - r r

1. Undo the connectors (1a) and remove the pipe from the pressure pump to the fuel manifold (1b).

When refitting, fit a new pipe from the pressure pump to the fuel manifold.

Pressure pump/manifold pipe - r r

Proceed with the refitting - 1060F50 fuel return manifold - r r.

Refitting

1. Place the pipe from the pressure pump to the single fuel manifold back in its housing and fix it using the connectors without tightening them.

2. Tighten the connector for the pipe from the pressure pump to the single fuel manifold, pump side, to the recommended torque using a suitable spanner.

FasteningComponentØ

Value

(daNm)

2ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM12(Pressure pump side) 2.3 ÷ 2.5

3. Tighten the connector for the pipe from the pressure pump to the single fuel manifold, fuel manifold side, to the recommended torque using a suitable spanner.

FasteningComponentØ

Value

(daNm)

3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM14(Fuel manifold side) 2.7 ÷ 2.9
Pressure pump/manifold pipe - r r

Refit the air filter complete with air flow meter, engaging it in the rear attachment and then in the underlying pins.

Connect the flexible hose to the air intake on the crossmember and tighten the fixing band.

Connect the air intake sleeve to the turbocharger, air flow meter side, and tighten the band.

Connect the electrical connection to the air flow meter.

NameConnector
Air flow meterK41

Connect the battery negative terminal.

NameConnector
BatteryA1

Parts & tools for this job Staging For 2000 Fiat Doblò

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