Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo GT Factory Service Manual (2003-2010)08 · Engine
08 · Engine

Front catalytic converter attachment seal - replace

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Exhaust pipes and silencers › Front catalytic converter attachment seal - replace
EngineFront catalytic converter attachment seal - replace

FRONT CATALYTIC CONVERTER ATTACHMENT SEAL - REPLACE

Operation 1076B34 · EXHAUST PIPES AND SILENCERS

2.0 JTS

Removing

Position the vehicle on the ramp

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatterySee A1B BATTERY ( BATTERY NEGATIVE )

Drain the air conditioner coolant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.

Proceed with removal

Op. 4450B04 RIGHT FRONT WHEEL R R

Proceed with removal

Proceed with removal

Op. 7055B54 UNDER-ENGINE GUARD - R R

Proceed with removal

Proceed with removal

Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY

Proceed with removal

Proceed with removal

Op. 5040A26 COMPRESSOR MOUNT - R R

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R

Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R

Op. 1080B62 CATALYTIC CONVERTER - R + R

Refitting

Proceed with refitting

Op. 1080B62 CATALYTIC CONVERTER - R + R.

Proceed with refitting

Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.

Proceed with refitting

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

Proceed with refitting

Op. 5040A26 COMPRESSOR MOUNT - R R.

Proceed with refitting

Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.

Proceed with refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with refitting

Op. 4450B04 RIGHT FRONT WHEEL R R.

Fill the air conditioner coolant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.

Connect the negative (-) battery terminal

Remove the car from the ramps.

3.2 V6

Removing

Proceed with removal

Op. 7055B54 UNDER-ENGINE GUARD - R R

Proceed with removal

Op. 1080B65 CATALYTIC CONVERTER ASSEMBLY R R

Refitting

Proceed with refitting

Op. 1080B65 CATALYTIC CONVERTER ASSEMBLY R R.

Proceed with refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

1.9 JTD 16V

Removing

Position the vehicle on the ramp

1. Undo the nuts (1a) and disconnect the front section of the exhaust pipe (1b) from the catalytic converter.

2. Remove the front attachment gasket for the catalytic converter.

FRONT CATALYTIC CONVERTER ATTACHMENT SEAL - REPLACE

Refitting

1. Place the front catalytic converter attachment gasket in the housing.

2. Place the front section of the exhaust pipe (2a) back in its housing and secure by tightening the nuts (2b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

2bNutPRE-CAT CONVERTOR/CAT CONVERTOR PIPEM8(Catalytic converter side) 2.3 ÷ 2.8
FRONT CATALYTIC CONVERTER ATTACHMENT SEAL - REPLACE

Remove the car from the ramps.

1.8 T.SPARK

Removing

Proceed with the removal

Op. 1080B62 CATALYTIC CONVERTER - R + R

Refitting

Proceed with the refitting

Op. 1080B62 CATALYTIC CONVERTER - R + R

Parts & tools for this job Staging For 2003 Alfa Romeo GT

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