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Alfa Romeo GT Factory Service Manual (2003-2010)08 · Engine
08 · Engine

Engine oil vapour separator - r + r

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Exhaust emission control system › Engine oil vapour separator - r + r
EngineEngine oil vapour separator - r + r

ENGINE OIL VAPOUR SEPARATOR - R + R

Operation 1080D34 · CRANKCASE VAPOUR/GAS RECIRCULATION SYSTEM

1.9 JTD 16V

Removing

Position the vehicle on the ramp

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatterySee A1B BATTERY ( BATTERY NEGATIVE )

Proceed with removal

- 1016A10 sound-proofing cover - r + r

Proceed with removal

Proceed with removal

Op. 7055B54 UNDER-ENGINE GUARD - R R

1. Disconnect the vacuum pipe from the three-way connector on the brake servo vacuum intake pipe.

2. Disconnect the vacuum pipe from the pneumatic valve on the throttle body.

Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE

3. Disconnect the intermediate coupling for the vacuum pipe for the turbocharger vane position control actuator solenoid valve.

ENGINE OIL VAPOUR SEPARATOR - R + R

1. Loosen the band and disconnect the condensation oil recovery pipe from the crankcase sump.

ENGINE OIL VAPOUR SEPARATOR - R + R

1. Loosen the band and disconnect the oil vapour recovery pipe from the separator.

2. Loosen the band and disconnect the oil vapour recirculation pipe from separator.

3. Disconnect the electrical connection from the solenoid on the vacuum tank.

NameConnector
3Butterfly casing solenoid valveSee L62 BUTTERFLY CASING SOLENOID VALVE
ENGINE OIL VAPOUR SEPARATOR - R + R

1. Undo the bolts (1a) and remove the bracket (1b) complete with oil vapour separator (1c) and vacuum reservoir (1d).

ENGINE OIL VAPOUR SEPARATOR - R + R

1. At the bench, undo the bolts (1a) and remove the engine oil vapour separator (1b) complete with condensed oil recovery pipe (1c) from the mounting bracket.

ENGINE OIL VAPOUR SEPARATOR - R + R

Refitting

Place the oil vapour separator complete with condensed oil recovery pipe back in its seating on the mounting bracket and secure it with its bolts.

Place the bracket complete with oil vapour separator and vacuum reservoir back in its seating, then secure it with its bolts.

Connect the electrical connection to the solenoid on the vacuum reservoir.

Connect the oil vapour recirculation pipe to the separator and tighten the band.

Connect the oil vapour recovery pipe to the separator and tighten the band.

Connect the condensation oil recovery pipe to the crankcase sump and tighten the band.

Connect the intermediate coupling for the vacuum pipe for the turbocharger vane position control actuator solenoid valve.

Connect the vacuum pipe to the pneumatic valve on the throttle body.

Connect the vacuum pipe to the three-way connector on the brake servo vacuum intake pipe.

Proceed with refitting

Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE.

Proceed with refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with refitting

- 1016A10 sound-proofing cover - r + r

Connect the negative (-) battery terminal

Remove the car from the ramps.

Parts & tools for this job Staging For 2003 Alfa Romeo GT

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