Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)08 · Engine
08 · Engine

Water pump - r + r with drive belt removed

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Engine cooling › Water pump - r + r with drive belt removed
EngineWater pump - r + r with drive belt removed

WATER PUMP - R + R WITH DRIVE BELT REMOVED

Operation 1088C14 · WATER PUMP AND THERMOSTAT

2.0 JTS

Removing

1. Disconnect the lower coolant outlet hose from the radiator and drain the engine coolant.

Manually press the springs and remove the rapid attachment for the hose.

Recover the coolant using a suitable container.

WATER PUMP - R + R WITH DRIVE BELT REMOVED

1. Undo the bolts (1a) and remove the water pump (1b) complete with O-ring.

WATER PUMP - R + R WITH DRIVE BELT REMOVED

Refitting

1. Place the water pump (1a), complete with O-Ring, back in its housing and secure it tightening the bolts (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltCOOLANT PUMPM8(Cylinder head side) 2.3 ÷ 2.8
WATER PUMP - R + R WITH DRIVE BELT REMOVED

Connect the rapid attachment for the bottom coolant outlet hose from the radiator.

Refill the engine cooling system with coolant

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY.

1.9 JTD 16V

Removing

Disconnect the coolant outlet hose from the radiator and drain the cooling system.

Recover the coolant using a suitable container.

1. Undo the bolts (1a) and remove the water pump (1b) complete with gasket.

WATER PUMP - R + R WITH DRIVE BELT REMOVED

Refitting

1. Place the water pump (1a), complete with gasket, back in its housing and secure it tightening the bolts (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltCOOLANT PUMPM8(Cylinder head side) 2.3 ÷ 2.8
WATER PUMP - R + R WITH DRIVE BELT REMOVED

Refill the engine cooling system with coolant

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY.

1.8 T.SPARK

Removing

1. Disconnect the lower coolant outlet hose from the radiator and drain the engine coolant.

Manually press the springs and remove the rapid attachment for the hose.

Recover the coolant using a suitable container.

WATER PUMP - R + R WITH DRIVE BELT REMOVED

1. Undo the bolts (1a) of the inlet side drive pulley, using the tool (1b) for counter-torque.

NameCountry
1bCounter-torque1.822.155.000

2. Remove the inlet side driven pulley.

WATER PUMP - R + R WITH DRIVE BELT REMOVED

1. Undo the bolts (1a) and remove the water pump (1b) complete with O-Ring (1c).

WATER PUMP - R + R WITH DRIVE BELT REMOVED

Refitting

1. Place the water pump (1a), complete with O-Ring, back in its housing and secure it tightening the bolts (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltCOOLANT PUMPM8(Cylinder head side) 2.3 ÷ 2.8
WATER PUMP - R + R WITH DRIVE BELT REMOVED

Fit the inlet side driven pulley and fix it using the bolts without tightening them.

Connect the lower coolant outlet hose from the radiator.

Refill the engine cooling system with coolant

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

Parts & tools for this job Staging For 2003 Alfa Romeo GT

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.