Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)12 · Brakes
12 · Brakes

Master cylinder (pump) - r + r

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Hydraulic braking system › Master cylinder (pump) - r + r
BrakesMaster cylinder (pump) - r + r

MASTER CYLINDER (PUMP) - R + R

Operation 3330C10 · BRAKE PUMP, RESERVOIR AND LOAD PROPORTIONING VALVE

1.9 JTD 16V

Removing

Proceed with removal

Op. 5530B10 BATTERY - R+R

When removing the battery, make sure also to disconnect the starter motor supply lead, shown in the figure, from the maxi fuse box.

MASTER CYLINDER (PUMP) - R + R

Proceed with removal

Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE

1. Undo the connectors (1a) and disconnect the rigid pipe between master cylinder and A.B.S. hydraulic control unit (1b), master cylinder side.

2. Undo nuts (2a) and remove clutch master cylinder (2b).

MASTER CYLINDER (PUMP) - R + R

Refitting

1. Place the master cylinder (1a) back in its housing and fix it tightening the nuts (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bNutBRAKE MASTER CYLINDER (PUMP)M8(Brake servo side) 2.1 ÷ 2.9

2. Connect the rigid pipe from master cylinder to ABS hydraulic control unit, master cylinder side, and tighten the connectors (2b) to the specified torque.

FasteningComponentØ

Value

(daNm)

2bConnectorPIPE FROM PUMP TO HYDRAULIC CONTROL UNITM12(Master cylinder side) 1.3 ÷ 1.5
MASTER CYLINDER (PUMP) - R + R

Proceed with refitting

Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE.

Proceed with refitting

Op. 5530B10 BATTERY - R+R.

Parts & tools for this job Staging For 2003 Alfa Romeo GT

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