Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo GT Factory Service Manual (2003-2010)12 · Brakes
12 · Brakes

Front disc brakes - r.r.

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Disc brakes › Front disc brakes - r.r.
BrakesFront disc brakes - r.r.

FRONT DISC BRAKES - R.R.

Operation 3310A14 · FRONT DISC BRAKES

1.8 T.SPARK, 2.0 JTS, 1.9 JTD 16V

Removing

Position the vehicle on the ramp

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatterySee A1B BATTERY ( BATTERY NEGATIVE )

Proceed with removal

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R

Proceed with the removal

(Right and left sides).

Op. 3330E10 L/H OR R/H HOSE (ONE) TO FRONT BRAKE CALIPERS - R+R

1. Remove the spring fixing the brake calipers to the brackets.

2. Disconnect the electrical connections for the brake pad wear cables.

3. Remove the protective plugs (3a), undo the bolts (3b) and remove the front brake calipers (3c) with the pads.

NameConnector
2Left brake pad wear sensor switchSee K20 LEFT BRAKE PAD WEAR SENSOR SWITCH ( FRONT )
FRONT DISC BRAKES - R.R.

1. Undo the bolts (1a) and remove the front brake caliper brackets (1b).

FRONT DISC BRAKES - R.R.

1. Unscrew the bolt (1a) and remove the front brake discs (1b).

FRONT DISC BRAKES - R.R.

Refitting

1. Place the front brake discs (1a) back in their seatings and secure them tightening the bolt (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bPinFRONT BRAKE DISC.M8(Wheel hub side) 1.0 ÷ 1.4
FRONT DISC BRAKES - R.R.

1. Place the front brake discs (1a) back in their seatings and secure them tightening the bolt (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltFRONT BRAKE CALIPER BRACKETM12(Front steering knuckle side) 11.1 ÷ 12.3
FRONT DISC BRAKES - R.R.

When fitting a new brake caliper, the latter is supplied to Parts with no brake fluid; it is therefore necessary to operate as follows:

slacken the bleed screw;

insert the end of a transparent pipe into the bleed screw hole;

using an ordinary container with the recommended brake fluid, insert brake fluid into the caliper until air bubbles emerge from the threaded hole where the hose is connected;

tighten the bleed screw.

1. Place the front brake calipers (1a) complete with pads in their seatings, fix them tightening the bolts (1b) to the specified torque and fit the protective plugs (1c).

FasteningComponentØ

Value

(daNm)

1bBoltFRONT BRAKE CALIPER ASSEMBLYM12(Bracket side) 11.7

2. Connect the electrical connection for the brake pad wear cable.

3. Refit in their seats the clips securing the brake calipers to the mounting brackets.

FRONT DISC BRAKES - R.R.

Proceed with the refitting

Op. 3330E10 L/H OR R/H HOSE (ONE) TO FRONT BRAKE CALIPERS - R+R

(Right and left sides).

Bleed the air from the hydraulic braking system

Op. 3330A14 FRONT OR REAR HYDRAULIC BRAKE SYSTEM - BLEED.

Proceed with removal

Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R

Connect the negative (-) battery terminal

3.2 V6

Removing

Proceed with removal

Op. 4450B10 TYRE INFLATION VALVE CAP - REPLACE

Proceed with removal

Proceed with removal

Op. 3310A30 FRONT BRAKE CALIPER ONE R R

Op. 3310A48 FRONT BRAKE DISC - R R

Refitting

Proceed with refitting

Op. 3310A48 FRONT BRAKE DISC - R R.

Proceed with refitting

Op. 3310A30 FRONT BRAKE CALIPER ONE R R.

Top up the brake-clutch fluid level

Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY.

Top up the brake-clutch fluid level

Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR.

Proceed with refitting

Op. 4450B10 TYRE INFLATION VALVE CAP - REPLACE.

Parts & tools for this job Staging For 2003 Alfa Romeo GT

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