Front disc brakes - r.r.
- Make
- Alfa Romeo
- Model
- GT Factory Service Manual
- Year
- 2003–2010
- Section
- Disc brakes › Front disc brakes - r.r.
FRONT DISC BRAKES - R.R.
Removing
Position the vehicle on the ramp
Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).
| Name | Connector | |
|---|---|---|
| Battery | See A1B BATTERY ( BATTERY NEGATIVE ) |
Proceed with removal
Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R
Proceed with the removal
(Right and left sides).
Op. 3330E10 L/H OR R/H HOSE (ONE) TO FRONT BRAKE CALIPERS - R+R
1. Remove the spring fixing the brake calipers to the brackets.
2. Disconnect the electrical connections for the brake pad wear cables.
3. Remove the protective plugs (3a), undo the bolts (3b) and remove the front brake calipers (3c) with the pads.
| Name | Connector | |
|---|---|---|
| 2 | Left brake pad wear sensor switch | See K20 LEFT BRAKE PAD WEAR SENSOR SWITCH ( FRONT ) |
1. Undo the bolts (1a) and remove the front brake caliper brackets (1b).
1. Unscrew the bolt (1a) and remove the front brake discs (1b).
Refitting
1. Place the front brake discs (1a) back in their seatings and secure them tightening the bolt (1b) to the recommended torque.
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| 1b | Pin | FRONT BRAKE DISC. | M8 | (Wheel hub side) 1.0 ÷ 1.4 |
1. Place the front brake discs (1a) back in their seatings and secure them tightening the bolt (1b) to the recommended torque.
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| 1b | Bolt | FRONT BRAKE CALIPER BRACKET | M12 | (Front steering knuckle side) 11.1 ÷ 12.3 |
When fitting a new brake caliper, the latter is supplied to Parts with no brake fluid; it is therefore necessary to operate as follows:
slacken the bleed screw;
insert the end of a transparent pipe into the bleed screw hole;
using an ordinary container with the recommended brake fluid, insert brake fluid into the caliper until air bubbles emerge from the threaded hole where the hose is connected;
tighten the bleed screw.
1. Place the front brake calipers (1a) complete with pads in their seatings, fix them tightening the bolts (1b) to the specified torque and fit the protective plugs (1c).
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| 1b | Bolt | FRONT BRAKE CALIPER ASSEMBLY | M12 | (Bracket side) 11.7 |
2. Connect the electrical connection for the brake pad wear cable.
3. Refit in their seats the clips securing the brake calipers to the mounting brackets.
Proceed with the refitting
Op. 3330E10 L/H OR R/H HOSE (ONE) TO FRONT BRAKE CALIPERS - R+R
(Right and left sides).
Bleed the air from the hydraulic braking system
Op. 3330A14 FRONT OR REAR HYDRAULIC BRAKE SYSTEM - BLEED.
Proceed with removal
Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R
Connect the negative (-) battery terminal
Removing
Proceed with removal
Op. 4450B10 TYRE INFLATION VALVE CAP - REPLACE
Proceed with removal
Proceed with removal
Op. 3310A30 FRONT BRAKE CALIPER ONE R R
Op. 3310A48 FRONT BRAKE DISC - R R
Refitting
Proceed with refitting
Op. 3310A48 FRONT BRAKE DISC - R R.
Proceed with refitting
Op. 3310A30 FRONT BRAKE CALIPER ONE R R.
Top up the brake-clutch fluid level
Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY.
Top up the brake-clutch fluid level
Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR.
Proceed with refitting
Parts & tools for this job Staging For 2003 Alfa Romeo GT
- PARTFront brake padsSearch: Alfa Romeo GT 2003 front brake pads
- TOOLCaliper piston rewind toolSearch: brake caliper piston rewind tool
- FLUIDBrake fluidSearch: brake fluid
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