Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo Brera and Spider Factory Service Manual (2005-2010)17 · Electrical equipment
17 · Electrical

Dipped beam circuit check

Make
Alfa Romeo
Model
Brera and Spider Factory Service Manual
Year
2005–2010
Section
Exterior lighting › Dipped beam circuit check
Electrical equipmentDipped beam circuit check

DIPPED BEAM CIRCUIT CHECK

Check 5540BA

2.2 JTS, 3.2 JTS · Gas discharge headlamps

CHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1

With the ignition ON and the steering wheel stalk set to low beam, ensure the presence at Pin 1 of the 14-way headlamp connector (Master

See F010 LEFT HEADLAMP

and Slave)

See F011 RIGHT HEADLAMP

) a voltage of +12 Volt.

Move on to Step 3

Move on to Step 2
2

Check that the connector is correctly inserted in the other part.

Try to move it from its seat by making small movements in all directions, grasping the connector body in your fingers and the wiring in your hand. The connector must stay in place.

Exercise a moderate pulling force. The connector must stay in place.

Check whether the power supply goes off, on and/or viceversa (touching/not touching)

Pull the lead and check the stability in the groove (should not move back): exercise repeated pull-push-pull cycles on the cable and check it remains immobile

Use a lens to examine the terminal crimping area. The barrels must be turned symmetrically and three-stranded sections should not emerge from the crimping area. The area of bare wire beneath the barrel must protrude by approximately 0.5 mm

The test can be considered over

Restore the continuity of the wiring between the under-dashboard junction unit and the faulty headlamp

See E2011 DIPPED HEADLAMPS

3

Disconnect the headlamp 14-way connector (Master

See F010 LEFT HEADLAMP

and Slave)

See F011 RIGHT HEADLAMP

).

Connect using an ohmmeter between pin 14 (wiring side) of the headlamp and an earth and check that the resistance is less than 1 ohm

Restore the correct earth connection

See E2011 DIPPED HEADLAMPS

4Connect using an ohmmeter between pin 13 (wiring side) of the headlamp and an earth and check that the resistance is less than 1 ohm

Restore the correct earth connection

See E2011 DIPPED HEADLAMPS

5

Switch the headlamp stalk to low beam.

Check for the presence of an earth signal at Pin 2 of the Body computer connector

See M001 BODY COMPUTER

Restore the stalk unit earth connection

See E2011 DIPPED HEADLAMPS

6

Check for the presence of an earth signal at Pin 28 of Body computer connector G

See M001 BODY COMPUTER

Restore the wiring between the stalk unit and Body Computer

See E2011 DIPPED HEADLAMPS

7Check that the stalk contacts are not loose

Replace the steering column switch unit.

Op. 5550A10 STALK UNIT ASSEMBLY - R+R

8Switch the stalk to low beams and check the under-dashboard junction unit to ensure that an earth signal is present at Pin 86 of relay T1 (lower right in the fuse unit).

Replace the Body Computer

Op. 5505A32 BODY COMPUTER - R.R

9In the under-dashboard junction unit, check that relay T1 (lower right in the fuse unit) is operating correctly and that the relay contacts are not defectiveReplace relay T1
10In the under-dashboard junction unit, ensure that fuses F12 (second from the top in the right row) and F13 (first from the top in the right row) are continuous and correctly inserted. Insert the fuses correctly. Replace them if necessary after identifying the reason why they blew

2.4 JTD 20v · Gas discharge headlamps

STEPCHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1

With the ignition ON and the steering wheel stalk set to low beam, ensure the presence at Pin 1 of the 14-way headlamp connector (Master

See F010 LEFT HEADLAMP

and Slave)

See F011 RIGHT HEADLAMP

of a voltage of +12 Volt.

Move on to Step 3

Move on to Step 2
2

Check that the connector is correctly inserted in the other part.

Try to move it from its seat by making small movements in all directions, grasping the connector body in your fingers and the wiring in your hand. The connector must stay in place.

Exercise a moderate pulling force. The connector must stay in place.

Check whether the power supply goes off, on and/or viceversa (touching/not touching).

Pull the lead and check the stability in the groove (should not move back): exercise repeated pull-push-pull cycles on the lead and ensure its immobility.

Use a lens to examine the terminal crimping area. The barrels must be turned symmetrically and three-stranded sections should not emerge from the crimping area. The area of bare wire beneath the barrel must protrude by approximately 0.5 mm

The test can be considered over

Restore the continuity of the wiring between the under-dashboard junction unit and the faulty headlamp

See E2011 DIPPED HEADLAMPS

3

Disconnect the headlamp 14-way connector (Master

See F010 LEFT HEADLAMP

and Slave)

See F011 RIGHT HEADLAMP

Connect using an ohmmeter between Pin 14 (wiring side) of the headlamp and an Earth and check that the resistance is less than 1 Ohm

Restore the correct earth connection

See E2011 DIPPED HEADLAMPS

4Connect using an ohmmeter between Pin 13 (wiring side) of the headlamp and an Earth and check that the resistance is less than 1 Ohm

Restore the correct earth connection

See E2011 DIPPED HEADLAMPS

5

Switch the headlamp stalk to low beam.

heck for the presence of an earth signal at Pin 2 of connector I of the Body computer

See M001 BODY COMPUTER

Restore the stalk unit earth connection

See E2011 DIPPED HEADLAMPS

6

heck for the presence of an earth signal at Pin 28 of connector G of the Body computer

See M001 BODY COMPUTER

Restore the wiring between the stalk unit and Body Computer

See E2011 DIPPED HEADLAMPS

7Check that the stalk contacts are not loose

Replace the steering column switch unit.

Op. 5550A10 STALK UNIT ASSEMBLY - R+R

8Switch the stalk to low beams and check the under-dashboard junction unit to ensure that an earth signal is present at Pin 86 of relay T1 (bottom right in the fuse unit)

Replace the Body Computer

Op. 5505A32 BODY COMPUTER - R.R

9In the under-dashboard junction unit, check that relay T1 (lower right in the fuse unit) is operating correctly and that the relay contacts are not defectiveReplace relay T1
10In the under-dashboard junction unit, ensure that fuses F12 (second from the top in the right-hand row) and F13 (first from the top in the right-hand row) are continuous and correctly inserted.Insert the fuses correctly. Replace them if necessary after identifying the reason why they blew

Parts & tools for this job Staging For 2005 Alfa Romeo Brera

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