Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo 159 Factory Service Manual (2005-2011)24 · Special tools
24 · General

Gearbox unit

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Specific tooling › Gearbox unit
Special toolsGearbox unit

GEARBOX UNIT

ToolDescriptionFunctionValidity
2000001400PlugBrake-clutch fluid reservoir cap
1820581000CrossmemberPower unit support
1870650000Support blocksPower unit support
1860851003CrossmemberPower unit support
1870748000Vertical supportPower unit support
1870847000SupportRemoving/ refitting manual gearbox
1870815000Counter-torqueLoosen/ tighten nut securing front driveshaft to wheel hub
2000001600ExtractorRetract driveshaft from front wheel hub
1870815000Counter-torqueLoosen/ tighten nut securing front driveshaft to wheel hub
1870899800Fitting toolFitting left/ right differential shaft oil seals2.4 JTD 20V
1821171000GripFitting left/ right differential shaft oil seals2.4 JTD 20V
1870001014SupportGearbox support for stand

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1840206001MalletRemoving bearing outer races

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1870853001LeverMain shaft rotation

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000005400ExtractorRemoving bearing outer races

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1840207000ExtractorRemoving bearings

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000004700Fitting toolRemoving/ refitting bearings

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1846001001Half-ringsHalf-rings for removing bearings

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000005000PlateReaction plate in the press

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1870447000Reaction pinRemoving bearing

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1870658000Fitting toolFitting bearing
1860945000Fitting toolFitting bearing

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1870465000Fitting toolFitting gears

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1860824000Fitting toolFitting bearing
2000005100Fitting toolBearing fitting tool

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1870007000GripGrip for bearing fitting tool

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000004600Fitting toolBearing fitting tool

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

1874365000GripGrip for fitting bearing

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000004900Fitting toolSelector bearing fitting tool

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000002000Gearbox overhaul kitCalculating thickness of scraper rings

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000005700Gearbox casing support frameFitting bearing outer races on gearbox casing

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000005200Fitting toolFitting bearing outer races on gearbox casing

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000004800Fitting toolFitting main shaft seal

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000005300Fitting toolFitting differential bearing

1.9 JTS

2.2 JTS

1.9 JTD 8V

1.9 JTD 16V

2000010200SupportRear drive idler casing support3.2 JTS
2000007200Reaction spannerLocking rear drive idler casing main shaft3.2 JTS
2000008800AdapatorLoosen the rear drive idler casing layshaft ring nut3.2 JTS
2000007000Reaction spannerLocking rear transmission idler flange3.2 JTS
2000010000SupportRear drive idler casing support3.2 JTS
2000006500Fitting toolFitting rear drive idler casing rear oil seal3.2 JTS
2000006400Fitting toolFitting rear drive idler casing crown wheel and pinion main shaft oil seals3.2 JTS
2000006600Fitting toolFitting oil seal inside rear drive idler casing main shaft3.2 JTS
2000006700Fitting toolFitting oil seal on rear drive idler casing intermediate shaft support3.2 JTS
1860837000PlatePlate for support in the press
1871001014SupportSupporting gearbox on overhaul stand

3.2 JTS

2.4 JTD 20V

1870897700Gearbox casing/ clutch casing support

Gearbox casing support for determining bearing pre-loading

Clutch casing support for fitting bearing outer races

3.2 JTS

2.4 JTD 20V

1870899100Reaction pin

Dismantling main shaft

Dismantling layshaft

3.2 JTS

2.4 JTD 20V

1870899200Extraction half-ringsExtracting main shaft front bearing

3.2 JTS

2.4 JTD 20V

1870845100Extractor

Extracting main shaft front bearing

Extracting layshaft front bearing

Extracting spacer on layshaft

3.2 JTS

2.4 JTD 20V

1870899400Half platesExtracting hub for 5th-6th speed sliding sleeve

3.2 JTS

2.4 JTD 20V

1870899600Extraction half-ringsExtracting layshaft front bearing

3.2 JTS

2.4 JTD 20V

1870899700Extraction half-ringsExtracting spacer on layshaft

3.2 JTS

2.4 JTD 20V

1870899500Extraction half-ringsExtracting layshaft front bearing

3.2 JTS

2.4 JTD 20V

1870898500DriftFitting differential rear bearing outer race

3.2 JTS

2.4 JTD 20V

1870898400Grip

Fitting differential rear bearing outer race

Fitting main and layshaft front/ rear bearing outer races on clutch casing

3.2 JTS

2.4 JTD 20V

1870898200Splined shaftMeasuring differential casing rolling torque

3.2 JTS

2.4 JTD 20V

1870710000Fitting tool

Fitting layshaft front bearing

Front/ rear differential bearing removal

Differential ring gear extraction

3.2 JTS

2.4 JTD 20V

1870899300Fitting toolFitting main shaft front bearing

3.2 JTS

2.4 JTD 20V

1870898900Fitting toolFitting main shaft front bearing outer race on clutch casing

3.2 JTS

2.4 JTD 20V

1870898700Fitting toolFitting layshaft front bearing outer race on clutch casing

3.2 JTS

2.4 JTD 20V

1870898800Fitting tool

Fitting layshaft front bearing outer race on clutch casing

Fitting differential seals

3.2 JTS

2.4 JTD 20V

1870898000GaugesDetermining main and layshaft bearing pre-loading

3.2 JTS

2.4 JTD 20V

1870897800Reference crossmemberDetermining main and layshaft bearing pre-loading

3.2 JTS

2.4 JTD 20V

1870897900Gauges supportDetermining main and layshaft bearing pre-loading

3.2 JTS

2.4 JTD 20V

1870898100Support complete with gaugesDetermining main and layshaft bearing pre-loading

3.2 JTS

2.4 JTD 20V

1870899000Bush for main shaft counter-torqueDetermining main and layshaft bearing pre-loading

3.2 JTS

2.4 JTD 20V

1870898600Fitting toolFitting main and layshaft rear bearing outer races

3.2 JTS

2.4 JTD 20V

1870899800Fitting toolFitting differential left shaft oil seal

3.2 JTS

2.4 JTD 20V

1821171000GripFitting differential left shaft oil seal3.2 JTS
1870718000BladeRemoving gearbox casing-clutch casing sealant2.4 JTD 20V

Parts & tools for this job Staging For 2005 Alfa Romeo 159

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