Toothed drive pulley - r + r with timing belt removed
- Make
- Alfa Romeo
- Model
- 159 Factory Service Manual
- Year
- 2005–2011
- Section
- Timing system › Toothed drive pulley - r + r with timing belt removed
TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED
Removing
- Fit the safety crossmember and support the power unit.
- Remove the hydraulic jack positioned previously underneath the engine.
1. Undo the bolts (1a) and remove the flywheel guard cover (1b).
2. Fit the flywheel lock.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 2000000700 | Counter-torque | Flywheel lock | 1.9 JTD 8V 1.9 JTD 16V |
1. Undo the bolt (1a) (left hand thread) and remove the toothed drive pulley (1b).
Refitting
- Position the toothed timing drive pulley in its housing and secure it tightening the bolt to the recommended torque.
| Component | Fastening | dia | Value (daNm) | Validity |
|---|---|---|---|---|
| Toothed drive pulley | Left hand bolt | M16 | (crankshaft side) 32.3 - 35.7 | 1.9 JTD 8V 1.9 JTD 16V 2.4 JTD 20V |
- Remove the flywheel lock.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 2000000700 | Counter-torque | Flywheel lock | 1.9 JTD 8V 1.9 JTD 16V |
- Place the flywheel guard cover back in its housing and secure it using the bolts.
- Position a hydraulic jack beneath the engine.
- Remove the safety crossmember used for supporting the power unit.
Parts & tools for this job Staging For 2005 Alfa Romeo 159
- PARTTiming belt kitSearch: Alfa Romeo 159 2005 timing belt kit
- TOOLEngine timing tool setSearch: Alfa Romeo engine timing tool set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.