Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo 159 Factory Service Manual (2005-2011)13 · Brakes
13 · Brakes

Brake servo/brake pump assembly - r.r.

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Hydraulic brake system › Brake servo/brake pump assembly - r.r.
BrakesBrake servo/brake pump assembly - r.r.

BRAKE SERVO/BRAKE PUMP ASSEMBLY - R.R.

Operation 3330D02 · BRAKE VACUUM SYSTEM

Removing

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 3340A12 ABS HYDRAULIC AND ELECTRONIC CONTROL UNIT - R.R.

Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE

Op. 7040A26 STEERING COLUMN TRIM - R+R

Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.

Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

1. Remove the retaining clip (1a), release the return spring (1b) and extract the pin (1c) connecting the brake servo to the brake pedal.

BRAKE SERVO/BRAKE PUMP ASSEMBLY - R.R.

1. Disconnect the connectors (1a) from the brake pump and the single-acting valve (1b) from the brake servo.

BRAKE SERVO/BRAKE PUMP ASSEMBLY - R.R.

1. Undo the bolts (1a) and remove the brake servo (1b) complete with brake pump.

BRAKE SERVO/BRAKE PUMP ASSEMBLY - R.R.

Refitting

- Place the brake servo complete with brake pump in position and secure it tightening the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Brake servoBoltM8(pedal assembly side) 2.2 - 2.6

- Connect the single-acting valve to the brake servo.

- Connect the pipes to the brake pump and tighten the connectors to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Brake pipe connectorsConnectorM10/M121.4 ÷ 1.8

- Place the pin connecting the brake servo to the brake pedal in its housing, connect the return spring and fit the retaining clip.

Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.

Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.

Op. 7040A26 STEERING COLUMN TRIM - R+R

Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE

Op. 3340A12 ABS HYDRAULIC AND ELECTRONIC CONTROL UNIT - R.R.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR

Parts & tools for this job Staging For 2005 Alfa Romeo 159

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