Workshop Manuals Factory service & repair Land Rover
01 Borg Warner Transfer Gerabox Overhaul Manual02 INTRODUCTION03 DESCRIPTION AND OPERATION04 05 06 07 08 09 10 OVERHAUL11 SPECIFICATIONS, TORQUE
Land Rover Borg Warner Transfer Box10 · OVERHAUL
10 · General

OIL PUMP

Make
Land Rover
Model
Gearboxes Borg Warner Transfer Box
Section
OIL PUMP
OVERHAULOIL PUMP
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TRANSFER BOX

20

OVERHAUL

INTERMEDIATE SHAFT REAR BEARING

Service repair no - 41.20.21/01

Remove

1. Remove intermediate shaft drive gear.

See

this section.

2. Remove 2 magnets from rear casing.
3. Release oil strainer clip from rear casing.
4. Expand snap ring retaining intermediate shaft

rear bearing to rear casing.

5. Remove intermediate shaft, oil pump and

strainer assembly from rear casing.

6. Remove circlip retaining intermediate shaft

bearing to intermediate shaft.

7. Using a suitable puller, remove bearing from

rear of intermediate shaft.

Refit

1. Ensure bearing and intermediate shaft mating

surfaces are clean and free of burrs.

2. Press bearing onto intermediate shaft.
3. Fit circlip retaining bearing to intermediate

shaft.

4. Expand snap ring in rear housing and fit

intermediate shaft assembly to rear casing.

5. Ensure snap ring is correctly located to rear

bearing.

6. Fit filter hose clip to rear casing.
7. Fit magnets to rear casing.
8. Fit intermediate shaft drive gear.

See this

section.

OIL PUMP

Service repair no - 41.20.30/01

Remove

1. Remove intermediate shaft rear bearing.

See

this section.

2. Remove circlip retaining oil pump to

intermediate shaft.

3. Remove washer from intermediate shaft.
4. Remove oil pump and hose assembly from

intermediate shaft.

5. Release clip and remove hose from oil pump.

Refit

1. Fit hose to oil pump and secure with clip.
2. Fit oil pump to intermediate shaft.
3. Fit washer and circlip securing pump to

intermediate shaft.

4. Fit intermediate shaft rear bearing.

See this

section.

Parts & tools for this job Staging For Land Rover Gearboxes

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