Workshop Manuals Factory service & repair Land Rover
01 Borg Warner Transfer Gerabox Overhaul Manual02 INTRODUCTION03 DESCRIPTION AND OPERATION04 05 06 07 08 09 10 OVERHAUL11 SPECIFICATIONS, TORQUE
Land Rover Borg Warner Transfer Box10 · OVERHAUL
10 · General

INTERMEDIATE SHAFT DRIVE GEAR

Make
Land Rover
Model
Gearboxes Borg Warner Transfer Box
Section
INTERMEDIATE SHAFT DRIVE GEAR
OVERHAULINTERMEDIATE SHAFT DRIVE GEAR
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TRANSFER BOX

OVERHAUL

19

Refit

1. Clean bearing and rear casing mating

surfaces.

2. Press bearing into rear casing.
3. Fit circlip retaining bearing in rear casing.
4. Clean sealing area of rear casing and running

surface of drive flange. Ensure all traces of
rubber are removed.

CAUTION: Do not use a metal scraper as
this may damage sealing surfaces.

5. Lubricate sealing surfaces of seal with clean

gearbox oil.

6. Using LRT-41-013, fit oil seal to transfer

gearbox rear casing.

7. Fit dust shroud to transfer box rear casing.
8. Fit rear output shaft.

See this section.

INTERMEDIATE SHAFT DRIVE GEAR

Service repair no - 41.20.22/01

Remove

1. Remove drive chain.

See this section.

2. Remove circlip securing drive gear to

intermediate shaft.

3. Remove drive gear from intermediate shaft.

Refit

1. Ensure drive gear and intermediate shaft are

clean and free from burrs.

2. Fit drive gear to intermediate shaft.
3. Fit circlip retaining drive gear to intermediate

shaft.

4. Fit drive chain.

See this section.

Parts & tools for this job Staging For Land Rover Gearboxes

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