Workshop Manuals Factory service & repair Lancia
Lancia Ypsilon Factory Service Manual (2003-2011)04 · Tightening torques
04 · General

2110 manual gearbox and differential

Make
Lancia
Model
Ypsilon Factory Service Manual
Year
2003–2011
Section
21 gearbox › 2110 manual gearbox and differential
Tightening torques2110 manual gearbox and differential

2110 MANUAL GEARBOX AND DIFFERENTIAL

ComponentFasteningØValue (daNm)Validity
1st - 2nd speed selector forkBoltM61.5 - 1.91.3 JTD
3rd - 4th speed selector forkBoltM61.5 - 1.91.3 JTD
5thª speed selector forkBoltM61.2

1.2 16v

1.2 8v

1.4 16v

DIFF CROWN WHEELBoltM107.7 - 9.21.3 JTD
GEAR CASING PADSDrain plugM16(Differential side) 1.6 ÷ 2.0

1.2 16v

1.2 8v

1.4 16v

GEAR CASING PADSFiller plugM22(Differential side) 2.3 ÷ 2.8

1.2 16v

1.2 8v

1.4 16v

GEAR CASING PADSDrain plugM22(Differential side) 3.7 ÷ 5.51.3 JTD
GEAR CASING PADSDrain plugM22(Differential side) 4.61.3 JTD
GEAR CASING PADSFiller plugM22(Differential side) 2.0 ÷ 3.01.3 JTD
GEAR ENGAGMENT SELECTOR LEVERBoltM82.1 - 2.61.3 JTD
GEAR SHAFTSRing nutM2011.8

1.2 16v

1.2 8v

1.4 16v

GEAR SHAFTSRing nutM2010 - 12.41.3 JTD
GEARBOX DIFFERENTIAL MOUNTBoltM103.5

1.2 16v

1.2 8v

1.4 16v

GEARBOX DIFFERENTIAL MOUNTBoltM82

1.2 16v

1.2 8v

1.4 16v

GEARBOX GEAR CASINGBoltM8(Support side) 2

1.2 16v

1.2 8v

1.4 16v

GEARBOX GEAR CASINGBoltM8(Bellhousing support side) 2.3 ÷ 2.81.3 JTD
GEARBOX GEAR CASINGBoltM82.1 - 2.61.3 JTD
GEARBOX INTERNAL CONTROLSBoltM61.5 - 1.91.3 JTD
GEARBOX INTERNAL LINKAGEBoltM81.5

1.2 16v

1.2 8v

1.4 16v

GEARBOX REAR COVER SPACERBoltM82.1 - 2.61.3 JTD
GEARBOX REAR COVERBoltM6(Gearbox side) 0.5 ÷ 0.6

1.2 16v

1.2 8v

1.4 16v

GEARBOX REAR COVERBoltM60.5

1.2 16v

1.2 8v

1.4 16v

GEARBOX REAR COVERBoltM82.1 ÷ 2.61.3 JTD
GEARBOX/ENGINE COUPLING BRACKETBoltM12(Gearbox side) 5.0 ÷ 6.11.2 8v
GEARBOX/ENGINE COUPLING BRACKETBoltM12(Gearbox side) 5.0 ÷ 6.11.2 8v
GEARBOX/ENGINE COUPLING BRACKETBoltM8(Engine crankcase side) 2.5 ÷ 3.11.2 8v
GEARBOX/ENGINE COUPLING BRACKETBoltM8(Engine crankcase side) 2.7 ÷ 3.31.3 JTD
GEARBOX/ENGINE COUPLING BRACKETBoltM8(Gearbox side) 2.3 ÷ 2.81.3 JTD
GEARBOX/ENGINE COUPLING BRACKETBoltM8(Lower engine crankcase side) 2.7 ÷ 3.31.3 JTD
GEARSBoltM60.5

1.2 16v

1.2 8v

1.4 16v

M/D G/BOX SPEED ENGAGEMENT OUTER LINKNutM81.5

1.2 16v

1.2 8v

1.4 16v

M/D GEARBOX SPEED ENGAGEMENT UNIT COVERBoltM62

1.2 16v

1.2 8v

1.4 16v

Main and layshaft rear bearing retaining plate....BoltM82

1.2 16v

1.2 8v

1.4 16v

MAN G/BOX DIFF SEALING FLANGE/SBoltM8(Differential side) 1.8 ÷ 2.2

1.2 16v

1.2 8v

1.4 16v

MAN G/BOX DIFF SEALING FLANGE/SBoltM82

1.2 16v

1.2 8v

1.4 16v

MAN G/BOX DIFF SEALING FLANGE/SBoltM10(Differential side) 4.91.3 JTD
MANUAL GEARBOXBoltM12 x 1.25(Engine crankcase sump side) 5.51.4 16v
MANUAL GEARBOXBoltM12(Gearbox/engine bracket side) 3.6 ÷ 4.41.2 16v
MANUAL GEARBOXBoltM12(Gearbox/engine bracket side) 5.0 ÷ 6.11.2 16v
MANUAL GEARBOXBoltM12(Crankcase side) 7.2 ÷ 8.8

1.2 16v

1.2 8v

1.4 16v

MANUAL GEARBOXBoltM12(Crankcase side) 7.2 ÷ 8.8

1.2 16v

1.2 8v

1.3 JTD

1.4 16v

MANUAL GEARBOXBoltM10(Bracket side) 4.5 ÷ 5.51.2 8v
MANUAL GEARBOXBoltM10(Gearbox/engine bracket side) 5.0 ÷ 6.11.3 JTD
MANUAL GEARBOXNutM12(Crankcase side) 7.2 ÷ 8.81.3 JTD
REVERSE IDLERBoltM82.6

1.2 16v

1.2 8v

1.4 16v

REVERSE IDLERBoltM82.9 - 3.61.3 JTD
Reverse selector fork mounting bracketBoltM68.5 - 1.11.3 JTD

Parts & tools for this job Staging For 2003 Lancia Ypsilon

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