Workshop Manuals Factory service & repair Lancia
Lancia Thesis Factory Service Manual (2002-2009)08 · Engine
08 · Engine

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

Make
Lancia
Model
Thesis Factory Service Manual
Year
2002–2009
Section
Engine crankcase › Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed
EngineCounter-balance shaft crankcase bearings - Replace with engine and gearbox removed

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

Operation 1012B40 · ENGINE CRANKCASE BUSHES AND BEARINGS

2.4 20V

Removing

1. Remove the circlips (1a) and (1b) fastening the counter-balance shaft front bearing.

2. Remove the counter-balance shaft (2a) complete with rear bearing (2b) using a suitable drift.

3. Keep the rear plug.

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

1. Remove the counter-balance shaft front bearing (1a) from the cylinder block/crankcase using tools (1b) and (1c).

DescriptionCodeFunction
1bExtractor1.840.207.814Extracting counter-balance shaft front bearing
DescriptionCodeFunction
1cMallet1.840.206.000Extracting counter-balance shaft front bearing
Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

- Position the counter-balance shaft in a vice fitted with protective jaws.

1. Remove the circlip retaining the rear bearing to the counter-balance shaft.

2. Remove the counter-balance shaft rear bearing (2a) using a suitable drift (2b).

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

Refitting

- Position the counter-balance shaft in a vice fitted with protective jaws.

1. Fit the rear bearing (1a) on the counter-balance shaft (1b) using a suitable drift (1c).

- Fasten the rear bearing to the counter-balance shaft using the circlip.

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

1. Fit the counter-balance shaft front bearing (1a) in the cylinder block/crankcase using the tool (1b).

DescriptionCodeFunction
1bFitting tool1.860.816.000Fitting counter-balance shaft front bearing on crankcase

- Fasten the counter-balance shaft rear bearing to the cylinder block/crankcase using the circlip.

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

1. Fit the counter-balance shaft complete with rear bearing (1a) in the cylinder block/crankcase using the tool (1b).

DescriptionCodeFunction
1bFitting tool1.860.816.000Fitting counter-balance shaft rear bearing on crankcase
Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

- Place the counter-balance shaft rear plug in its housing.

2.0 TB

Removing

1. Remove the circlips (1a) and (1b) fastening the counter-balance shaft front bearing.

2. Remove the counter-balance shaft (2a) complete with rear bearing (2b) using a suitable drift.

3. Keep the rear plug.

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

1. Remove the counter-balance shaft front bearing (1a) from the cylinder block/crankcase using tools (1b) and (1c).

DescriptionCodeFunction
1bExtractor1.840.207.814Extracting counter-balance shaft front bearing
DescriptionCodeFunction
1cMallet1.840.206.000Extracting counter-balance shaft front bearing
Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

- Position the counter-balance shaft in a vice fitted with protective jaws.

1. Remove the circlip retaining the rear bearing to the counter-balance shaft.

2. Remove the counter-balance shaft rear bearing (2a) using a suitable drift (2b).

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

Refitting

- Position the counter-balance shaft in a vice fitted with protective jaws.

1. Fit the rear bearing (1a) on the counter-balance shaft (1b) using a suitable drift (1c).

- Fasten the rear bearing to the counter-balance shaft using the circlip.

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

1. Fit the counter-balance shaft front bearing (1a) in the cylinder block/crankcase using the tool (1b).

DescriptionCodeFunction
1bFitting tool1.860.816.000Fitting counter-balance shaft rear bearing on crankcase

- Fasten the counter-balance shaft rear bearing to the cylinder block/crankcase using the circlip.

Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

1. Fit the counter-balance shaft complete with rear bearing (1a) in the cylinder block/crankcase using the tool (1b).

DescriptionCodeFunction
1bFitting tool1.860.816.000Fitting counter-balance shaft front bearing on crankcase
Counter-balance shaft crankcase bearings - Replace with engine and gearbox removed

- Place the counter-balance shaft rear plug in its housing.

Parts & tools for this job Staging For 2002 Lancia Thesis

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