Rear pillar
- Make
- Lancia
- Model
- Thesis Factory Service Manual
- Year
- 2002–2009
- Section
- Removing refitting › Rear pillar
REAR PILLAR
The vehicle should be in the following condition before the operation: boot removed, rear wing detached, rear wing frame detached
Removing
- Check whether the components connected are distorted through the bodyshell alignment measurements using suitable test equipment (test benches, templates or jigs).
- Carry out any bodyshell straightening operations before cutting the component.
1. Remove the spot welds shown using a chamfering machine and a drill.
2. Detach the rear pillar and remove it.
Refitting
1. Straighten the edges of the panel and grind the areas of the bodyshell affected and apply electro-galvanizing paint.
1. Remove the anti-corrosion treatment from the entire perimeter of the replacement panel using a rotary brush and apply electro-galvanizing paint to the edges in contact with the vehicle bodyshell.
1. Position the rear pillar replacement part (1a) and secure it using self-locking clamps (1b).
- Check that the rear pillar is correctly positioned.
2. Weld at the points shown in the diagram.
- Check that the welded components are correctly positioned.
- Level the spot welds using a disc grinder.
- Clean the inner and outer parts using a rotary brush.
- Apply electro-galvanizing paint to the ground parts.
When the operation is completed, refit the elements removed previously.
Parts & tools for this job Staging For 2002 Lancia Thesis
- TOOLTrim removal tool kitSearch: trim removal tool kit
- PARTTouch-up paintSearch: Lancia touch up paint
- PARTPanel clip assortmentSearch: Lancia panel clips assortment
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