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Lancia Thesis Factory Service Manual (2002-2009)18 · Body panels and frame
18 · Body & interior

Boot floor

Make
Lancia
Model
Thesis Factory Service Manual
Year
2002–2009
Section
Removing refitting › Boot floor
Body panels and frameBoot floor

BOOT FLOOR

Operation 7210B55 · STRUCTURAL ELEMENTS (CENTRE AND REAR section)

  • La vettura prima dell'intervento deve presentarsi nelle seguenti condizioni: paraurti staccato, traversa sacrificale posteriore staccata, rivestimento posteriore staccato

Removing

- Check whether the components connected are distorted through the bodyshell alignment measurements using suitable test equipment (test benches, templates or jigs).

- Carry out any bodyshell straightening operations before cutting the component.

1. Cut in the area shown in the diagram using a power saw.

2. Remove the spot welds shown in the diagram using a chamfering machine and a drill.

BOOT FLOOR

1. Remove the welds in areas (1a) and (1b) using a chamfering machine.

2. Detach the boot floor and remove it.

BOOT FLOOR

Refitting

- Straighten the edges of the panel and grind the areas of the bodyshell affected and apply electro-galvanizing paint.

1. Remove the anti-corrosion treatment along the perimeter of the replacement part using a rotary brush and apply electro-galvanizing paint.

BOOT FLOOR

1. Position the replacement part and secure it using self-locking clamps.

- Check that the replacement part is correctly positioned.

2. Spot welds in areas (2a) and (2b).

BOOT FLOOR

1. Weld in area (1a) and seam weld in area (1b).

BOOT FLOOR

- Check that the boot floor is correctly positioned.

- Level the spot welds using a disc grinder.

- Apply electro-galvanizing paint.

When the operation is completed, refit the elements removed previously.

Parts & tools for this job Staging For 2002 Lancia Thesis

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