Boot floor
- Make
- Lancia
- Model
- Thesis Factory Service Manual
- Year
- 2002–2009
- Section
- Removing refitting › Boot floor
BOOT FLOOR
- La vettura prima dell'intervento deve presentarsi nelle seguenti condizioni: paraurti staccato, traversa sacrificale posteriore staccata, rivestimento posteriore staccato
Removing
- Check whether the components connected are distorted through the bodyshell alignment measurements using suitable test equipment (test benches, templates or jigs).
- Carry out any bodyshell straightening operations before cutting the component.
1. Cut in the area shown in the diagram using a power saw.
2. Remove the spot welds shown in the diagram using a chamfering machine and a drill.
1. Remove the welds in areas (1a) and (1b) using a chamfering machine.
2. Detach the boot floor and remove it.
Refitting
- Straighten the edges of the panel and grind the areas of the bodyshell affected and apply electro-galvanizing paint.
1. Remove the anti-corrosion treatment along the perimeter of the replacement part using a rotary brush and apply electro-galvanizing paint.
1. Position the replacement part and secure it using self-locking clamps.
- Check that the replacement part is correctly positioned.
2. Spot welds in areas (2a) and (2b).
1. Weld in area (1a) and seam weld in area (1b).
- Check that the boot floor is correctly positioned.
- Level the spot welds using a disc grinder.
- Apply electro-galvanizing paint.
When the operation is completed, refit the elements removed previously.
Parts & tools for this job Staging For 2002 Lancia Thesis
- TOOLTrim removal tool kitSearch: trim removal tool kit
- PARTTouch-up paintSearch: Lancia touch up paint
- PARTPanel clip assortmentSearch: Lancia panel clips assortment
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