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Lancia Thesis Factory Service Manual (2002-2009)11 · Axles and driveshafts
11 · General

Intermediate drive shaft - r.r.

Make
Lancia
Model
Thesis Factory Service Manual
Year
2002–2009
Section
Front axle › Intermediate drive shaft - r.r.
Axles and driveshaftsIntermediate drive shaft - r.r.

INTERMEDIATE DRIVE SHAFT - R.R.

Operation 2710A31 · DRIVESHAFTS AND JOINTS

Removing

- Position the vehicle on a lift.

See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.

- Raise the lift.

See in Op. 7055B42 FRONT WHEEL ARCH LINER (one), left or right - R.R.

See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.

1. Disconnect the right driveshaft band fixing it to the intermediate driveshaft.

INTERMEDIATE DRIVE SHAFT - R.R.

1. Undo the fixing bolts.

2. Undo the fixing nut (2a) and disconnect the end of the anti-roll bar (2b).

3. Undo the fixing nut (3a) and move the accelerator sensor (3b) aside.

INTERMEDIATE DRIVE SHAFT - R.R.

1. Undo the fixing bolts.

2. Separate the two heads from the suspension housing.

3. Remove the suspension fork.

- Move the steering knuckle backwards and release the three-lobe joint for the driveshaft from the housing in the intermediate shaft.

Take great care not to damage the brake fluid pipes and the electrical leads for the sensors, if necessary, release them from the bands on the steering knuckle.

INTERMEDIATE DRIVE SHAFT - R.R.

1. Undo the bolts (1a) fixing the intermediate driveshaft to the support, then remove the intermediate driveshaft (1b) complete with sliding joint.

INTERMEDIATE DRIVE SHAFT - R.R.

Refitting

- Check that the intermediate driveshaft is intact.

- Fit the intermediate driveshaft in the housing on the support.

- Tighten the bolts fixing the intermediate driveshaft to the support.

- Fit the driveshaft in the housing on the intermediate driveshaft.

If the grease has to be replaced, use TUTELA MRM ZERO introducing equal amounts (about 70gr) into both the boot and the intermediate driveshaft joint.

DescriptionQty.ComponentTypeClassification
TUTELA MRM ZERO140 ± 10DRIVESHAFT CONSTANT VELOCITY JOINTSGrease

- Fit the suspension fork on the shock absorber.

- Return the steering knuckle to its original position checking that the driveshaft is fitted in the housing on the intermediate driveshaft.

- Secure the ends in the special housings in the suspension and tighten the fixing bolts to torque.

Value - daNmFasteningComponentØ
3.4BoltFRONT SHOCK ABSORBERS (S.M.)M8

- Tighten the bolts fixing the forks to torque.

Value - daNmFasteningComponentØ
9BoltFRONT DAMPER FORK ON WISHBONEM12
Value - daNmFasteningComponentØ
11.6BoltFRONT DAMPER FORK ON WISHBONEM12 X 1.25

- Tighten the nuts fixing the anti-roll bar track rod ends to torque.

Value - daNmFasteningComponentØ
5.5NutFRONT ANTI-ROLL BAR JOINTSM10 X 1.25

- Fit the acceleration sensor in the housing on the fork and secure it using the nut.

- Secure the driveshaft to the intermediate driveshaft using new bands.

See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.

See in Op. 7055B42 FRONT WHEEL ARCH LINER (one), left or right - R.R.

- Lower the lift.

See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.

- Remove the vehicle from the lift.

Parts & tools for this job Staging For 2002 Lancia Thesis

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