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Fiat Ulysse Factory Service Manual (2002-2010)08 · Engine
08 · Engine

Toothed drive pulley - r + r with timing belt removed

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Timing system › Toothed drive pulley - r + r with timing belt removed
EngineToothed drive pulley - r + r with timing belt removed

TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

Operation 1032B44 · BELT TIMING SYSTEM

3.0 24V V6

Removing

1. Temporarily refit the rigid power unit support.

TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

- Raise the vehicle.

1. Undo the fixing bolts (1a) and remove the flywheel guard (1b).

TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

1. Fit the flywheel lock.

DescriptionCodeFunction
1Flywheel lock1.867.030.000Engine flywheel lock
TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

1. Remove the anchoring pin from the toothed drive pulley.

DescriptionCodeFunction
1Pins1.870.893.000Securing crankshaft and timing pullies

2. Undo the fixing bolt (2a) and remove the timing belt toothed drive pulley (2b).

- Keep the key from the housing in the crankshaft.

TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

Refitting

- Place the key in the housing in the crankshaft.

- Refit the toothed drive pulley and fit the anchoring pin.

DescriptionCodeFunction
Pins1.870.893.000Securing crankshaft and timing pullies

- Tighten the fixing bolt to the recommended torque.

Value - daNmFasteningComponentØ
4.0 + 80°BoltTIMING BELT TOOTHED DRIVE PULLEY - R and R

- Undo the fixing bolt and remove the flywheel lock.

DescriptionCodeFunction
Flywheel lock1.867.030.000Engine flywheel lock

- Position the flywheel guard and tighten the fixing bolts.

- Lower the vehicle.

- Position the hydraulic lift.

- Remove the rigid power unit support.

2.0 16v · up to 04/03

Removing

1. Undo the fixing bolt (1b), using the tool (1a), and remove the flange (1c).

DescriptionCodeFunction
1aCounter-torque1.870.716.000Lock the rotation of the toothed drive pulley
TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

1. Remove the toothed drive pulley (1a) and the key (1b).

TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

Refitting

Fit the key and the toothed drive pulley.

Fit the flange and screw in the toothed drive pulley fixing bolt without tightening it.

2.0 16V JTD

Removing

1. Remove the fastening tabs.

2. Remove the toothed pulley from the crankshaft housing.

TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

Refitting

- Position the pulley in the special housing on the crankshaft.

- Place the fastening tabs in position.

2.2 16V JTD

Removing

1. Remove the fastening tabs.

2. Remove the toothed pulley from the crankshaft housing.

TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

Refitting

- Position the pulley in the special housing on the crankshaft.

- Place the fastening tabs in position.

2.0 16v · from 04/03

Removing

1. Remove the toothed drive pulley (1a) and the key (1b).

The key may not be present on some engines.

TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED

Refitting

- Fit the key and the toothed drive pulley.

Parts & tools for this job Staging For 2002 Fiat Ulysse

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