Toothed drive pulley - r + r with timing belt removed
- Make
- Fiat
- Model
- Ulysse Factory Service Manual
- Year
- 2002–2010
- Section
- Timing system › Toothed drive pulley - r + r with timing belt removed
TOOTHED DRIVE PULLEY - R + R WITH TIMING BELT REMOVED
Removing
1. Temporarily refit the rigid power unit support.
- Raise the vehicle.
1. Undo the fixing bolts (1a) and remove the flywheel guard (1b).
1. Fit the flywheel lock.
| Description | Code | Function | |
|---|---|---|---|
| 1 | Flywheel lock | 1.867.030.000 | Engine flywheel lock |
1. Remove the anchoring pin from the toothed drive pulley.
| Description | Code | Function | |
|---|---|---|---|
| 1 | Pins | 1.870.893.000 | Securing crankshaft and timing pullies |
2. Undo the fixing bolt (2a) and remove the timing belt toothed drive pulley (2b).
- Keep the key from the housing in the crankshaft.
Refitting
- Place the key in the housing in the crankshaft.
- Refit the toothed drive pulley and fit the anchoring pin.
| Description | Code | Function | |
|---|---|---|---|
| Pins | 1.870.893.000 | Securing crankshaft and timing pullies |
- Tighten the fixing bolt to the recommended torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 4.0 + 80° | Bolt | TIMING BELT TOOTHED DRIVE PULLEY - R and R |
- Undo the fixing bolt and remove the flywheel lock.
| Description | Code | Function | |
|---|---|---|---|
| Flywheel lock | 1.867.030.000 | Engine flywheel lock |
- Position the flywheel guard and tighten the fixing bolts.
- Lower the vehicle.
- Position the hydraulic lift.
- Remove the rigid power unit support.
Removing
1. Undo the fixing bolt (1b), using the tool (1a), and remove the flange (1c).
| Description | Code | Function | |
|---|---|---|---|
| 1a | Counter-torque | 1.870.716.000 | Lock the rotation of the toothed drive pulley |
1. Remove the toothed drive pulley (1a) and the key (1b).
Refitting
Fit the key and the toothed drive pulley.
Fit the flange and screw in the toothed drive pulley fixing bolt without tightening it.
Removing
1. Remove the fastening tabs.
2. Remove the toothed pulley from the crankshaft housing.
Refitting
- Position the pulley in the special housing on the crankshaft.
- Place the fastening tabs in position.
Removing
1. Remove the fastening tabs.
2. Remove the toothed pulley from the crankshaft housing.
Refitting
- Position the pulley in the special housing on the crankshaft.
- Place the fastening tabs in position.
Removing
1. Remove the toothed drive pulley (1a) and the key (1b).
The key may not be present on some engines.
Refitting
- Fit the key and the toothed drive pulley.
Parts & tools for this job Staging For 2002 Fiat Ulysse
- PARTTiming belt kitSearch: Fiat Ulysse 2002 timing belt kit
- TOOLEngine timing tool setSearch: Fiat engine timing tool set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
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