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Fiat Ulysse Factory Service Manual (2002-2010)18 · Body panels and frame
18 · Body & interior

Rear outer wheel arch

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Removing refitting › Rear outer wheel arch
Body panels and frameRear outer wheel arch

REAR OUTER WHEEL ARCH

Operation 7210B35 · STRUCTURE ELEMENTS-CENTRAL AND REAR PART

The vehicle should be in the following condition before the operation:

The procedure in question involves the complementary operation of replacing the rear pillar.

Removing

- Work on the component highlighted making sure previously that the equipment illustrated below is available.

REAR OUTER WHEEL ARCH

1. Left rear wheel passage, top section

2. Left rear wing box section

3. Left rear wheel passage.

REAR OUTER WHEEL ARCH

- Check that the components connected are not distorted by checking the bodyshell alignment measurements using suitable equipment (gauges, templates or jigs).

Carry out any bodyshell straightening operations before cutting the component.

Remove the anti-corrosion treatment in the replacement part contact areas using a rotary brush and apply electro-galvanizing paint.

- Reduce the spot welds illustrated using a chamfering machine.

REAR OUTER WHEEL ARCH

- Reduce the spot welds illustrated using a chamfering machine.

REAR OUTER WHEEL ARCH

- Reduce the spot welds illustrated using a chamfering machine.

- Dismantle the rear wing box section and rear wheel passage, upper section, assembly.

REAR OUTER WHEEL ARCH

- Remove the residues from the bodyshell using a disc grinder and apply electro-galvanizing paint.

REAR OUTER WHEEL ARCH

- Prepare the edges for welding and protect them using thermoweldable primer.

REAR OUTER WHEEL ARCH

Refitting

- Position the rear foot, the wheel passage upper section, the wing lining and the wing box section extension and fasten using self-locking clamps then, after having checked that the alignment is correct, remove the rear pillar and follow the instructions given below.

- Carry out the welding illustrated in the diagram using a spot welder.

REAR OUTER WHEEL ARCH

- Carry out the welding illustrated in the diagram using a spot welder.

REAR OUTER WHEEL ARCH

- Carry out the welding illustrated in the diagram using a spot welder.

REAR OUTER WHEEL ARCH

- Apply sealing compound along the lines illustrated in the diagram.

REAR OUTER WHEEL ARCH

- Apply sealing compound along the lines illustrated in the diagram.

REAR OUTER WHEEL ARCH

- Apply electro-galvanizing paint to the ground parts.

- Proceed with waxing the box sections.

When the operation is completed, refit the elements removed previously.

Parts & tools for this job Staging For 2002 Fiat Ulysse

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