Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Panda Factory Service Manual (2003-2012)23 · Fault diagnosis
23 · Diagnostics

The engine has cut out

Make
Fiat
Model
Panda Factory Service Manual
Year
2003–2012
Section
Gear shift › The engine has cut out
Fault diagnosisThe engine has cut out

THE ENGINE HAS CUT OUT

1.2 8v

Whilst the vehicle is stopping

Whilst the vehicle is setting off

With vehicle stationary

Results of the tests
0CONTROL UNIT ERRORS CHECKAll OKProblems metOperation

Check that there are no control unit errors. In particular:

  • Clutch sensor error
  • Clutch solenoid current error

Vehicle speed error

in the presence of Clutch sensor and/or clutch solenoid valve current errors, for safety reasons (at speeds below 5 km/h) the Selespeed control unit could request the injection control unit to switch off the engine; it is therefore advisable to carry out an engine management fault diagnosis.

Continue to Step 4Presence of one or more of the errors included in the listContinue to Step 1
1CHECKS ON FAULTS DETECTEDAll OKProblems metOperation
Check the faults described in Test 2127IEnd of diagnosisFaulty connections

Repair/replace the wiring

Continue to Step 3

The active diganosis is not successful and there are no faults detected at the wiring (Clutch solenoid valve)Continue to Step 2
2AFTER THE SOLENOID VALVE ACTIVE DIAGNOSISAll OKProblems metOperation
If this step has been reached for the active diagnosis of the clutch solenoid valve, replace it Op. 2127C56and check the operation by carrying out a C.M.Continue to Step 3
3AFTER THE CHECKS ON THE FAULTS DETECTEDAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persistsContinue to Step 4
4OIL LEVEL CHECKAll OKProblems metOperation
Check the oil level as described in See Test 2127B OIL LEVEL CHECKContinue to Step 6Level below the Max reference

Top up the oil level

Continue to Step 5

Level above the Max reference

Reduce to the Max level

Continue to Step 6

5CHECK FOR OIL LEAKSAll OKProblems metOperation
Check that there are no oil leaks as described in See Test 2127C CHECK FOR OIL LEAKSContinue to Step 6OIl leaks detected

Replace/repair the parts concerned, and top up the oil level

Continue to Step 5

6OIL PRESSURE CHECKAll OKProblems metOperation
Check the oil pressure as described in See Test 2127D OIL PRESSURE CHECKContinue to Step 8Pressure < 40 barContinue to Step 7
7ELECTRIC PUMP OPERATION CHECKAll OKProblems metOperation
Check the correct operation of the pump as described in See Test 2127E ELECTRIC PUMP OPERATION CHECKContinue to Step 8Voltage below 11 V

Check the battery

Continue to Step 7

It is not possible to make gear changes from the lever

Activate the 'clutch bleed' service from the Examiner Plus or Smart to activate the pump

Continue to Step 8

8CHECK THE LAYOUT OF THE CLUTCH SENSOR WIRINGAll OKProblems metOperation

Check the state of the connections, continuity of the wiring (it is important to pay particular to the layout of the clutch position sensor wiring in the engine compartment: the wire must not be too taut, and it must have sufficient slack)

Continue to Step 9There is a fault

Repair/replace the part that is not working

Continue to Step 9

9CHECK THAT THE CLUTCH IS NOT DRAGGINGAll OKProblems metOperation
Check that the clutch is not dragging following See Test 2127K CLUTCH DRIVE CHECKContinue to Step 10The clutch dragsProceed with checking the clutch/flywheel kit and, if necessary, replace any components that do not conform.
10CHECK THAT THERE ARE NO ERRORS ON OTHER SYSTEMSAll OKProblems metOperation
Check that there are no errors or any problems in other vehicle systemsContinue to Step 11There are faults detectedContinue in accordance with the instructions for the diagnostic equipment
11THE FAULT PERSISTSAll OKProblems metOperation
Contact Technical Service for further information on the problemEnd of diagnosis

Parts & tools for this job Staging For 2003 Fiat Panda

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