Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Panda Factory Service Manual (2003-2012)13 · Brakes
13 · Brakes

Brake servo/brake pump assembly - r r

Make
Fiat
Model
Panda Factory Service Manual
Year
2003–2012
Section
Hydraulic braking system › Brake servo/brake pump assembly - r r
BrakesBrake servo/brake pump assembly - r r

Brake servo/brake pump assembly - r r

Operation 3330D02 · BRAKE VACUUM SYSTEM

Removing

- 3330C30 brake fluid reservoir - r + r and wash inside

- 5530B10 battery - r+r

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 1048A10 air cleaner filtering element - replace

1. Move the brake pedal to disengage the two retainers locking the brake servo pushrod, then release the pushrod from the brake pedal.

After each dismantling operation the retaining device must always be replaced even if it appears to be intact.

2. Undo the nuts securing the brake assembly to the brake servo.

Brake servo/brake pump assembly - r r

1. Undo the front brake pipe connectors from the pump.

2. Undo the rear brake connectors from the braking compensators.

3. Disconnect the vacuum intake pipe from the single-acting valve on the brake servo.

Brake servo/brake pump assembly - r r

1. Remove the brake servo/brake pump assembly from the engine compartment.

Brake servo/brake pump assembly - r r

Refitting

Fit the brake servo/brake pump assembly in the engine compartment.

Connect the vacuum pipe to the connection on the single-acting valve on the brake servo.

Tighten the front brake pipe connectors to torque.

FasteningComponentØ

Value

(daNm)

ConnectorBRAKING SYSTEM FITTING/SM101.6

Tighten the connectors on the rear wheel brake pipes to the compensators to torque.

FasteningComponentØ

Value

(daNm)

ConnectorBRAKING SYSTEM FITTING/SM101.6

Fit the new retaining device onto brake pedal to secure the retaining clips.

Move the brake servo back slightly, lift up the brake pedal and position the brake servo push rod by the retaining device.

Press the brake pedal to engage the brake servo push rod with the retaining device.

Tighten the nuts securing the pedal assembly to the brake servo.

FasteningComponentØ

Value

(daNm)

NutBRAKE SERVOM82.2

- 1048A10 air cleaner filtering element - replace

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 5530B10 battery - r+r

- 3330C30 brake fluid reservoir - r + r and wash inside

- 0010T64 brake and or clutch fluid check level and top up as necessary

- 0010T65 hydraulic brake system bleed air

Parts & tools for this job Staging For 2003 Fiat Panda

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