Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)14 · Suspension and wheels
14 · Steering & suspension

Rear suspension beam - r r

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Rear suspension › Rear suspension beam - r r
Suspension and wheelsRear suspension beam - r r

REAR SUSPENSION BEAM - R R

Operation 4420D42 · REAR SUSPENSION AXLE/CROSSBEAM

Removing

Position the vehicle on the ramp

Proceed with removal

Op. 4450B13 REAR WHEELS(2) R R.

1. Undo bolts (1a) securing the rear suspension longitudinal tie rod (1b) to the stub axles.

2. Undo the nuts securing the rear suspension anti-roll bar joints to the antiroll bar.

3. Undo the bolts securing the rear suspension front and rear wishbones to the rear wheel stub axles.

4. Recover the washers.

REAR SUSPENSION BEAM - R R

1. Position a hydraulic jack (1a) complete with tool (1b) beneath the rear suspension beam.

NameCountry
1bMount1.870.602.001

Loosen the bolts securing the beam to the body in order to secure the support tool to the rear suspension beam.

2. Completely undo bolts (2a) loosened previously and remove rear suspension beam (2b) complete with wishbones (2c) and antiroll bar (2d) using a hydraulic jack for support.

REAR SUSPENSION BEAM - R R

1. Working at the bench, undo bolts (1a) and remove the anti-roll bar (1b) from the beam.

2. Undo bolts (2a) and remove rear suspension front and rear wishbones (2b) from the beam.

REAR SUSPENSION BEAM - R R

Refitting

1. Working at the bench, refit the rear suspension front and rear wishbones (1a) into their seat on the beam and secure by fitting the bolts (1b) without tightening.

2. Refit antiroll bar (2a) in its seat on the beam and secure by doing up bolts (2b) without tightening.

REAR SUSPENSION BEAM - R R

1. Refit the rear suspension crossmember, complete with wishbones (1b) and anti-roll bar (1c) using a hydraulic jack fitted with the special support tool.

2. Tighten the bolts securing the rear suspension crossmember to the bodyshell to the recommended torque.

Remove the fastenings securing the support tool to the beam in order to tighten the rear suspension beam bolts fully.

FasteningComponentØ

Value

(daNm)

2BoltREAR CROSS-BEAMM10(Bodyshell side 59 72
REAR SUSPENSION BEAM - R R

Tighten the bolts securing the rear suspension antiroll bar to the beam to the specified torque.

FasteningComponentØ

Value

(daNm)

Remove the hydraulic jack and the tool used for supporting the rear suspension crossmember.

NameCountry
Mount1.870.602.001

1. Tighten the nuts securing the rear suspension antiroll bar joints to the antiroll bar to the specified torque.

FasteningComponentØ

Value

(daNm)

1NutREAR ANTI-ROLL BAR PIVOTSM10Anti-roll bar/shock absorber side.) 4.1 ÷ 5.0

2. Fit the bolts securing the rear suspension front and rear wishbones to the rear wheel stub axles without tightening them.

3. Fit the bolts fixing the rear suspension longitudinal struts to the hub stub axles without tightening them.

REAR SUSPENSION BEAM - R R

1. Place the suspension in a geometric configuration so that the difference in height between dimension D-C is 13 mm.

This distance is valid for all versions and does not depend on the weight of the vehicle and is designed to prevent torsional pre-loading of the flexible bushes.

REAR SUSPENSION BEAM - R R

1. Tighten the bolts securing the rear suspension front and rear wishbones to the rear wheel stub axles.

FasteningComponentØ

Value

(daNm)

1BoltREAR SUSPENSION./ FRONT. REAR. TRACK CONTROL ARMS.M12(Rear wheel hub stub axle side.) 11.1 ÷ 13.5

2. Tighten the bolts securing the rear suspension tie rod to the stub axles to the specified torque.

FasteningComponentØ

Value

(daNm)

2BoltREAR ANCHORAGE RODM12(Rear wheel hub stub axle side.) 11.1 ÷ 13.5
REAR SUSPENSION BEAM - R R

Adjust rear wheel toe-in

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT.

Proceed with refitting

Op. 4450B13 REAR WHEELS(2) R R.

Remove the car from the ramps.

Parts & tools for this job Staging For 2003 Alfa Romeo GT

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.