Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo GT Factory Service Manual (2003-2010)18 · Body panels and frame
18 · Body & interior

Tail light seat

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Removing refitting › Tail light seat
Body panels and frameTail light seat

TAIL LIGHT SEAT

Operation 7210B75 · STRUCTURE ELEMENTS-CENTRAL AND REAR PART

Removing

  • Check that the components connected are not distorted by checking the bodyshell alignment measurements using suitable equipment (gauges, templates or jigs).
  • Straighten the body as necessary.
TAIL LIGHT SEAT
  • Use the rotary brush to highlight the spot welds at the points shown in the diagram.
  • Remove the lamp housing from the rear wing.
TAIL LIGHT SEAT
  • Straighten the edges of the vehicle using a hammer and dolly block.
  • Remove the spot weld residues using a disc grinder.
  • Use a rotary brush to clean the areas treated previously.
  • Apply electro-weldable paint to the inside of the lamp housing.
TAIL LIGHT SEAT
  • Work at the bench and apply electro-galvanzing paint to the outer edges of the replacement part.
TAIL LIGHT SEAT

Refitting

  • Position the replacement part correctly in the housing in the wing.
  • Use the MIG welder to fill weld at the points shown in the diagram.
TAIL LIGHT SEAT
  • Correct any distortions to the panel using a hammer and dolly block.

1. Use a disc grinder to level the welds.

  • Use a rotary brush to clean the areas welded previously.
TAIL LIGHT SEAT
  • Apply anti-oxidant protection to the areas involved in the welding.
  • Seal the join lines between the replacement part and the vehicle.
  • Proceed with the painting stage.
TAIL LIGHT SEAT

Parts & tools for this job Staging For 2003 Alfa Romeo GT

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