Tail light seat
- Make
- Alfa Romeo
- Model
- GT Factory Service Manual
- Year
- 2003–2010
- Section
- Removing refitting › Tail light seat
Body panels and frameTail light seat
TAIL LIGHT SEAT
Removing
- Check that the components connected are not distorted by checking the bodyshell alignment measurements using suitable equipment (gauges, templates or jigs).
- Straighten the body as necessary.
- Use the rotary brush to highlight the spot welds at the points shown in the diagram.
- Remove the lamp housing from the rear wing.
- Straighten the edges of the vehicle using a hammer and dolly block.
- Remove the spot weld residues using a disc grinder.
- Use a rotary brush to clean the areas treated previously.
- Apply electro-weldable paint to the inside of the lamp housing.
- Work at the bench and apply electro-galvanzing paint to the outer edges of the replacement part.
Refitting
- Position the replacement part correctly in the housing in the wing.
- Use the MIG welder to fill weld at the points shown in the diagram.
- Correct any distortions to the panel using a hammer and dolly block.
1. Use a disc grinder to level the welds.
- Use a rotary brush to clean the areas welded previously.
- Apply anti-oxidant protection to the areas involved in the welding.
- Seal the join lines between the replacement part and the vehicle.
- Proceed with the painting stage.
Parts & tools for this job Staging For 2003 Alfa Romeo GT
- TOOLTrim removal tool kitSearch: trim removal tool kit
- PARTTouch-up paintSearch: Alfa Romeo touch up paint
- PARTPanel clip assortmentSearch: Alfa Romeo panel clips assortment
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