Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)17 · Body fittings
17 · Body & interior

Introduction - compartment lids

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Compartment lids › Introduction - compartment lids
Body fittingsIntroduction - compartment lids

INTRODUCTION - COMPARTMENT LIDS

2.0 JTS, 3.2 V6, 1.9 JTD 16V

SPECIFICATIONS

The car features two compartment lids, i.e. the bonnet lid and the fuel filler flap.

The bonnet lid consists of an exterior trim assembled on a support frame. Strips of sealant are applied between the trim and the frame. These limit vibrations while also increasing overall rigidity.

The fuel filler flap is made out of plastic in the same shade as the body and is moved by hand. A press-fastener is fitted to hold the flap in closed position.

BONNET LID

The bonnet lid, made through traditional pressing processes, is fitted with a frame with pre-established collapse lines. This safety feature, together with specific retaining hooks, prevent the bonnet going through the windscreen in the case of impact.

The bonnet is lined throughout with a preformed panel in sound-absorbent material. This reduces noise emissions to the outside of the car and also to the car interior to increase passenger comfort. To lower aerodynamic noise still further, the front and rear sides of the engine bay are fitted with two seals. Moulded foam blocks are also fitted behind the two hinges.

The panel is fastened to the frame by means of press-studs and is made out of compressed textile fibres coated with oil and water-repellent material that is preformed by hot-pressing. The pressing process includes the perimeter finish and holes for fastening.

The lid is supported by two hinges, each fitted with a fastening hook made out of the moving part of the hinge.

The lid is opened and closed by a single central catch that incorporates a safety hook.

The catch is opened by a Bowden cable operated by a lever located in the lower side area of the facia on the driver''s side.

View of bonnet lid components

INTRODUCTION - COMPARTMENT LIDS

1 - Bonnet lid

2 - Lid hinge

3 - Retaining hook

4 - Telescopic struts

5 - Wind seals

6 - Bonnet catch

7 - Soundproofing trim

FUEL FILLER FLAP

View of fuel filler flap

INTRODUCTION - COMPARTMENT LIDS

1 - Fuel filler flap

2 - Retaining nuts

3 - Pin

4 - Flexible flap retaining seat

The fuel filler flap is made out of plastic in the same shade as the body and can be operated manually from outside.

The flap hinge mount is secured by two nuts accessible from inside the wheel arch. A pin on the inside of the flap fits into a flexible seat to hold the flap closed.

Parts & tools for this job Staging For 2003 Alfa Romeo GT

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