Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo Brera and Spider Factory Service Manual (2005-2010)13 · Brakes
13 · Brakes

Front brake caliper (one) - r.r

Make
Alfa Romeo
Model
Brera and Spider Factory Service Manual
Year
2005–2010
Section
Disc brakes › Front brake caliper (one) - r.r
BrakesFront brake caliper (one) - r.r

FRONT BRAKE CALIPER (ONE) - R.R

Operation 3310A30 · FRONT DISC BRAKES

2.2 JTS

Removing

The following procedure describes left front brake caliper removal/refitting, do the same for the right front brake caliper.

- Position the vehicle on a lift.

- Make sure that the ignition key is in the OFF position, then disconnect the battery terminal (-).

DescriptionConnector
BatterySee A001 BATTERY

Op. 4450B02 LEFT FRONT WHEEL - R.R

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.

Op. 3340B10 HOSE TO L/H OR R/H FRONT BRAKES (ONE) - R+R

1. Disconnect the electrical connection for the brake pad wear sensor.

DescriptionConnector
1Left brake pad wear sensor (switch)See K020 LEFT BRAKE PAD WEAR SENSOR (SWITCH)

There is no brake pad wear sensor on the right front caliper.

FRONT BRAKE CALIPER (ONE) - R.R

1. Remove the brake caliper traction spring.

FRONT BRAKE CALIPER (ONE) - R.R

1. Remove the plugs (1a) and undo the brake caliper fixing bolts (1b).

2. Remove the brake caliper complete with pads.

FRONT BRAKE CALIPER (ONE) - R.R

- Working at the bench, remove the brake pads from the caliper.

Refitting

- Place the brake pads in their housings on the brake caliper.

1. Refit the brake caliper with pads.

2. Tighten the bolts (2a) fixing the brake caliper to the recommended torque and fit the plugs (2b).

ComponentFasteningdiaValue (daNm)Validity
Front brake calipersBoltM8(bracket side) 2.5 - 3.0

1.9 JTS

2.2 JTS

3.2 JTS

1.9 JTD 8V

1.9 JTD 16V

FRONT BRAKE CALIPER (ONE) - R.R

- Refit the brake caliper traction spring in its seat.

- Connect the electrical connection for the brake pad wear sensor.

Op. 3340B10 HOSE TO L/H OR R/H FRONT BRAKES (ONE) - R+R

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.

Op. 4450B02 LEFT FRONT WHEEL - R.R

- Connect the negative battery terminal.

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR

- Remove the vehicle from the lift.

2.4 JTD 20v, 3.2 JTS

Removing

The following procedure describes the removing-refitting of the left front brake caliper; the same should be done for the right front brake caliper.

- Position the vehicle on a lift.

- Make sure that the ignition key is in the OFF position, then disconnect the battery terminal (-).

Op. 4450B02 LEFT FRONT WHEEL - R.R

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.

Op. 3340B10 HOSE TO L/H OR R/H FRONT BRAKES (ONE) - R+R

1. Disconnect the electrical connection for the brake pad wear sensor.

DescriptionConnector
1Left brake pad wear sensor (switch)See K020 LEFT BRAKE PAD WEAR SENSOR (SWITCH)

There is no brake pad wear sensor on the right front caliper.

2. Undo the bolts (2a) and remove the front brake caliper assembly (2b) with pads.

FRONT BRAKE CALIPER (ONE) - R.R

- Working at the bench, remove the brake pads from the caliper.

Refitting

- Place the brake pads in their housings on the brake caliper.

- Position the rear brake caliper in its housing and secure it tightening the bolts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Front brake calipersBoltM82.5 ÷ 3.0

2.2 JTS

3.2 JTS

- Connect the electrical connection for the brake pad wear sensor.

Op. 3340B10 HOSE TO L/H OR R/H FRONT BRAKES (ONE) - R+R

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.

Op. 4450B02 LEFT FRONT WHEEL - R.R

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR

- Connect the negative battery terminal.

- Remove the vehicle from the lift.

Parts & tools for this job Staging For 2005 Alfa Romeo Brera

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