Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Alfa Romeo Brera and Spider Factory Service Manual (2005-2010)19 · Body panels and frame
19 · Body & interior

Introduction - removing refitting

Make
Alfa Romeo
Model
Brera and Spider Factory Service Manual
Year
2005–2010
Section
Removing-refitting › Introduction - removing refitting
Body panels and frameIntroduction - removing refitting

INTRODUCTION - REMOVING REFITTING

WARNINGS

WARNINGS

Below is the graphic index and description of the symbols that appear in the repair procedures.

Symbols

INTRODUCTION - REMOVING REFITTING

1 - Cutting with alternating saw

2 - Cutting with circular blade saw

3 - Cleaning with rotary brush

4 - Removing spot welds with chamfering machine

5 - Removing spot welds with drill. Drilling for MIG welding

6 - Removing body panel with chisel. Drilling for MIG welding

7 - Applying electro-weldable protective coatings

8 - Applying high thickness electro-weldable protective coatings

9 - Component location

10 - Measurement

11 - Component fastening

12 - Threaded rivet fastening

13 - Checking alignment gaps

14 - Straightening edges with mallet and dolly block

15 - Removing spot welds with mallet and chisel

16 - Removing treatment with air knife

17 - Spot welding

18 - MIG welding

19 - Welding with oxy-acetylene torch

20 - Grinding

21 - Applying anti-oxidant protection

22 - Sealant application

23 - Application of underbody protection

24 - Paint application

25 - Application of protective waxes

26 - Application of foam products

27 - Heating with hot air

28 - Removing metal offcuts

Process symbols

Below are the work symbols that are described in the repair procedure with an example of their application. In the illustrations for the procedures, next the number of the procedure steps for welding operations, sometimes there are numbers in brackets that indicate the number of spot welds to be made or filled by MIG welding.

Cutting with a power saw or chisel

INTRODUCTION - REMOVING REFITTING

Spot welding.

INTRODUCTION - REMOVING REFITTING

Spot welding (three panels)

INTRODUCTION - REMOVING REFITTING

MIG welding - seam - sections

INTRODUCTION - REMOVING REFITTING

Brazing

INTRODUCTION - REMOVING REFITTING

MIG fill welding

INTRODUCTION - REMOVING REFITTING

Sealing

INTRODUCTION - REMOVING REFITTING

Parts & tools for this job Staging For 2005 Alfa Romeo Brera

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