Workshop Manuals Factory service & repair Lancia
Lancia Ypsilon Factory Service Manual (2003-2011)08 · Engine
08 · Engine

Exhaust manifold with catalytic converter - r r

Make
Lancia
Model
Ypsilon Factory Service Manual
Year
2003–2011
Section
Inlet and exhaust manifolds › Exhaust manifold with catalytic converter - r r
EngineExhaust manifold with catalytic converter - r r

Exhaust manifold with catalytic converter - r r

Operation 1072C16 · Exhaust manifolds

1.2 8v

Removing

Position the vehicle on the ramp.

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatteryA1B

Proceed with removal - 1048A10 air cleaner filtering element - replace.

Proceed with removal - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

1. Disconnect the electrical connection for the front Lambda sensor for the catalytic converter.

NameConnector
1Lambda sensor downstream of post-catalyzerK17
Exhaust manifold with catalytic converter - r r

1.2 16v

Removing

Position the vehicle on the ramp.

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatteryA1B

Proceed with removal - 1048A10 air cleaner filtering element - replace.

Proceed with removal - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

1. Disconnect the electrical connection for the front Lambda sensor for the catalytic converter.

NameConnector
1Lambda sensor downstream of post-catalyzerK17

2. Disconnect the electrical connection for the rear Lambda sensor for the catalytic converter.

NameConnector
2Lambda sensor downstream of post-catalyzerK17

3. Undo the nuts fixing the exhaust manifold and catalytic converter to the cylinder head.

Exhaust manifold with catalytic converter - r r

1.4 16v

Removing

Position the vehicle on the ramp.

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatteryA1B

Proceed with removal - 1048A10 air cleaner filtering element - replace.

Proceed with removal - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

1. Disconnect the electrical connection for the front Lambda sensor for the catalytic converter.

NameConnector
1Lambda sensor downstream of post-catalyzerK17

2. Disconnect the electrical connection for the rear Lambda sensor for the catalytic converter.

NameConnector
2Lambda sensor downstream of post-catalyzerK17

3. Undo the nuts fixing the exhaust manifold and catalytic converter to the cylinder head.

Exhaust manifold with catalytic converter - r r

1.2 8v

1. Disconnect the electrical connection for the rear Lambda sensor for the catalytic converter.

NameConnector
1Lambda sensor downstream of post-catalyzerK17
Exhaust manifold with catalytic converter - r r

1.2 16v

1. Undo the nuts fixing the exhaust manifold and catalytic converter to the exhaust silencer.

2. Undo the bolt fixing the exhaust manifold and catalytic converter mounting bracket to the manual gearbox/engine connecting bracket.

Exhaust manifold with catalytic converter - r r

1.4 16v

1. Undo the nuts fixing the exhaust manifold and catalytic converter to the exhaust silencer.

2. Undo the bolt fixing the exhaust manifold and catalytic converter mounting bracket to the manual gearbox/engine connecting bracket.

Exhaust manifold with catalytic converter - r r

1.2 8v

1. Undo the nuts fixing the exhaust manifold and catalytic converter to the cylinder head.

2. Undo the nuts fixing the exhaust manifold and catalytic converter to the exhaust silencer.

3. Undo the bolt fixing the exhaust manifold and catalytic converter mounting bracket to the bracket on the gearbox.

4. Remove the exhaust manifold with catalytic converter.

Remove the gaskets.

Exhaust manifold with catalytic converter - r r

1.2 16v

1. Remove the exhaust manifold with catalytic converter.

2. Remove the gaskets.

Exhaust manifold with catalytic converter - r r

1.4 16v

1. Remove the exhaust manifold with catalytic converter.

2. Remove the gaskets.

Exhaust manifold with catalytic converter - r r

1.2 8v

Refitting

1. Refit the catalytic converter in its seat complete with gaskets.

2. Tighten the bolt fixing the exhaust manifold and catalytic converter mounting bracket to the gearbox.

3. Tighten the nuts fixing the exhaust manifold and catalytic converter to the exhaust silencer to the recommended torque.

FasteningComponentØ

Value

(daNm)

3NutEXHAUST MANIFOLD WITH CATALYTIC CONVERTERM8(Silencer side) 2.3 ÷ 2.8

4. Tighten the nuts fixing the exhaust manifold with catalytic converter to the cylinder head to the recommended torque.

FasteningComponentØ

Value

(daNm)

4NutEXHAUST MANIFOLD WITH CATALYTIC CONVERTERM8(Cylinder head side) 2.5
Exhaust manifold with catalytic converter - r r

1.2 16v

Refitting

Refit the catalytic converter in its seat complete with gaskets.

1. Tighten the bolt fixing the exhaust manifold and catalytic converter mounting bracket to the manual gearbox/engine connecting bracket to the specified torque.

FasteningComponentØ

Value

(daNm)

1BoltEXHAUST MANIFOLD WITH CATALYTIC CONVERTERM10(Manual gearbox/engine bracket) 4.5 ÷ 5.5

2. Tighten the nuts fixing the exhaust manifold and catalytic converter to the exhaust silencer to the recommended torque.

FasteningComponentØ

Value

(daNm)

2NutEXHAUST MANIFOLD WITH CATALYTIC CONVERTERM8(Silencer side) 2.3 ÷ 2.8
Exhaust manifold with catalytic converter - r r

1.4 16v

Refitting

Refit the catalytic converter in its seat complete with gaskets.

1. Tighten the bolt fixing the exhaust manifold and catalytic converter mounting bracket to the manual gearbox/engine connecting bracket to the specified torque.

FasteningComponentØ

Value

(daNm)

1BoltEXHAUST MANIFOLD WITH CATALYTIC CONVERTERM10(Manual gearbox/engine bracket) 4.5 ÷ 5.5

2. Tighten the nuts fixing the exhaust manifold and catalytic converter to the exhaust silencer to the recommended torque.

FasteningComponentØ

Value

(daNm)

2NutEXHAUST MANIFOLD WITH CATALYTIC CONVERTERM8(Silencer side) 2.3 ÷ 2.8
Exhaust manifold with catalytic converter - r r

1.2 8v

Connect the electrical connection for the rear Lambda sensor for the catalytic converter.

Connect the electrical connection for the front Lambda sensor for the catalytic converter.

Proceed with refitting - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with refitting - 1048A10 air cleaner filtering element - replace.

Connect the negative (-) battery terminal.

Remove the car from the ramps.

1.2 16v

1. Tighten the nuts fixing the exhaust manifold with catalytic converter to the cylinder head to the recommended torque.

FasteningComponentØ

Value

(daNm)

1NutEXHAUST MANIFOLD WITH CATALYTIC CONVERTERM8(Cylinder head side) 1.4 ÷ 1.7 + 30? ± 3?

2. Connect the electrical connection for the rear Lambda sensor for the catalytic converter.

3. Connect the electrical connection for the front Lambda sensor for the catalytic converter.

Exhaust manifold with catalytic converter - r r

1.4 16v

1. Tighten the nuts fixing the exhaust manifold with catalytic converter to the cylinder head to the recommended torque.

FasteningComponentØ

Value

(daNm)

1NutEXHAUST MANIFOLD WITH CATALYTIC CONVERTERM8(Cylinder head side) 1.4 ÷ 1.7 + 30? ± 3?

2. Connect the electrical connection for the rear Lambda sensor for the catalytic converter.

3. Connect the electrical connection for the front Lambda sensor for the catalytic converter.

Exhaust manifold with catalytic converter - r r

1.2 16v

Proceed with refitting - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with refitting - 1048A10 air cleaner filtering element - replace.

Connect the negative (-) battery terminal.

Remove the car from the ramps.

1.4 16v

Proceed with refitting - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with refitting - 1048A10 air cleaner filtering element - replace.

Connect the negative (-) battery terminal.

Remove the car from the ramps.

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