Alternator - r+r

Operation 5530A10 · Alternator and components

1.2 8v, 1.2 16v, 1.4 16v

Removing

Place the vehicle on a lift.

- 4450B04 right front wheel r r

- 7055B91 Right front WHEEL ARCH LINER - R.R.

- 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R.

1. Undo the fixing nuts (1a) and disconnect the exhaust pipe (1b).

2. Undo the bolt with nut (2a) for the power unit reaction rod (2b).

1.3 JTD

Removing

Position the vehicle on the ramp.

Ensure that the ignition key is in the OFF position, then loosen the bolt and disconnect the battery negative (-) terminal.

Proceed with removal - 4450B04 right front wheel r r.

Proceed with removal - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R..

Proceed with removal - 7055B91 Right front WHEEL ARCH LINER - R.R..

Proceed with removal - 1092G10 single engine belt r r.

1. Undo the nuts (1a) and disconnect the electrical connections (1b) from the alternator.

1.2 8v, 1.2 16v, 1.4 16v

1. Slacken the steering tie-rod nut.

2. Disconnect steering link (2a) from front hub steering knuckle (2b) using tool (2c).

3. Release ABS wiring (3a) from retaining bands (3b).

4. Undo and remove the bolts with nut fixing the strut to the shock absorber.

1.3 JTD

1. Undo the bolts (1a) and remove the alternato (1b).

1.2 8v, 1.2 16v, 1.4 16v

1. Remove the right hald-axle gaiter boot retaining band.

2. Move the power unit (2a) slightly forward and pull half-axle (2b) to the right, disconnecting it from gearbox joint (2c).

1.3 JTD

Refitting

1. Place the alternator(1a) back in its housing and secure it tightening the bolts (1b) to the recommended torque.

1.2 8v, 1.2 16v, 1.4 16v

1. Fit a spanner (1a) in the services belt tensioner socket (1b) and rotate it in the direction of the arrow, then release and remove the services belt (1c).

1.3 JTD

Connect the electrical connections to the alternator and fix them using the nuts.

Proceed with refitting - 1092G10 single engine belt r r.

Proceed with refitting - 7055B91 Right front WHEEL ARCH LINER - R.R..

Proceed with refitting - 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R..

Proceed with refitting - 4450B04 right front wheel r r.

Connect the negative (-) battery terminal.

Remove the vehicle from the ramp.

1.2 8v, 1.2 16v, 1.4 16v

1. Release and remove alternator electrical connections (1a).

2. Undo nuts (2a) and disconnect electrical connections (2b) and (2c) from the alternator.

3. Undo upper bolt (3a) and lower bolts (3b), then remove alternator (3c).

Refitting

Check that the alternator is not damaged.

1. Place the alternator back in its housing and fix it tightening the bolts to the recommended torque.

2. Connect the electrical connections to the alternator and fix them using the nuts.

3. Reclose the electrical connection cover.

Refit the service belt, moving the tensioner by inserting the wrench in the fitting.

Reconnect the half-axle to the joint on the gearbox.

Position the half-axle gaiter and secure with the band.

1. Refit the bolts with nut securing the strut to the shock absorber and tighten to the specified torque.

2. Do up ABS sensor wiring (2b) to retainer (2a).

3. Connect steering link (3a) to front wheel hub strut (3b), then tighten nut (3c) and tighten to the specified torque.

1. Refit the power unit reaction link bolt with nut and tighten.

2. Reconnect exhaust pipe (2a) and tighten nuts (2b) to the specified torque.

- 7055B66 Engine compartment DUST SHIELD protection in right front wheel arch - R.R.

- 7055B91 Right front WHEEL ARCH LINER - R.R.

- 4450B04 right front wheel r r

Remove the vehicle from the lift.