Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Alfa Romeo Brera and Spider Factory Service Manual (2005-2010)23 · Fault diagnosis
23 · Diagnostics

Rear noise (knocking)

Make
Alfa Romeo
Model
Brera and Spider Factory Service Manual
Year
2005–2010
Section
Noise / vibrations › Rear noise (knocking)
Fault diagnosisRear noise (knocking)

REAR NOISE (KNOCKING)

Whilst driving, especially on unmade roads, there is knocking coming from the rear suspension. This diagnosis can only be made after

See table S015 NOISE WHILST DRIVING

Carry out the latter first.

If the problem is only on one side, carry out the checks and any operations on the appropriate side only.

Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation

Having carried out the road test, during the

See table S015 NOISE WHILST DRIVING

there was a knocking noise from the back.

Continue depending on the circumstances in which the noise occurs.

End of diagnosisThe noise disappears when the brake pedal is operated.Restore the correct tightening of the rear brake calipers to the stub axle
The noise only occurs during acceleration or brakingMove on to Step 1
The noise is also present in other conditionsMove on to Step 1
1OIL LEAKS CHECKAll OKProblems encounteredOperation

Raise the vehicle on a two column lift and check that there are no oil leaks from the shock absorber stem.

the check on the shock absorber should only be carried out after driving on a dry road, slight dampness of the stem is considered normal since this is due to evaporation that takes place during the operation of the shock absorber.

If there is a persistent oil leak on the shock absorber stem, make sure that it is not coming from other parts of the vehicle that are lubricated

Move on to Step 2Leaks from other parts that are lubricatedSearch for the cause of the leak following the appropriate diagnostic procedure
Leaks from the shock absorber stem

Replace the shock absorber

Op. 4420A12 REAR SUSPENSION DAMPER (ONE), LH OR RH - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMENTLING/REBUILDING OF ASSEMBLY AT BENCH R R

2HANDBRAKE CHECKAll OKProblems encounteredOperation
Check that the handbrake cables or outer casing do not knock against the fuel tank, heat shields or bodywork during oscillations.Move on to Step 3Inteference between outer casing or cables and other elementsCover the outer casing with foam rubber tape in the area of the interference or lubricate the cable
3INTERFERENCE CHECKAll OKProblems encounteredOperation

Check that there are no signs of interference between the suspension elements or between the latter and the bodyshell. In particular, check that there are no signs of wear on the suspension springs and that they do not show signs of abrasion.

If the spring shows signs of abrasion, its mechanical properties could be weakened as a result of oxidation.

Move on to Step 4Inteference due to incorrect fitting.Eliminate the interference and restore the correct fastening. If this is not possible, replace the defective components
Abrasions or non conformity of the spring

Replace the spring

Op. 4420A12 REAR SUSPENSION DAMPER (ONE), LH OR RH - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMENTLING/REBUILDING OF ASSEMBLY AT BENCH R R

taking care to fit it correctly

4TIGHTENING TORQUE CHECKAll OKProblems encounteredOperation

Locate the area of the possible noise source: top or bottom.

Starting from the area where the knocking was identified, check

See Test 4420OB CHECK ON CORRECT TIGHTENINGS FOR REAR SUSPENSION

the tightening torques of the non-yield point type fixing bolts:

- the shock absorber shim;

- the lower mounting of the shock absorber to the longitudinal track control arm;

- the transverse plate to the longitudinal arm;

- the bracket fastening the longitudinal arm to the body;

- the fastening for the bush to the longitudinal arm;

- the anti-roll bar to the crossmember;

- the connecting rod to the bar and to the longitudinal arm;

- the camber rod to the steering knuckle;

(only for the 2.2 JTS) - the rear fastening of the longitudinal arm to the steering knuckle;

(only for the 3.2 V6 engine) - the rear differential fastening to the crossmember;

- the brake caliper to steering knuckle;

- the brake disc guard to the steering knuckle;

- the steering knuckle to the hub.

Visually inspect that the yield point type bolts have not loosened, the list is given below:

- the shock absorber bracket to the bodyshell;

- the camber rod to the crossmember;

- the transverse plate to the crossmember;

- the longitudinal arm bush to the mounting bracket on the bodyshell;

- the front fastening for the longitudinal arm to the steering knuckle;

- the crossmember to the bodyshell.

Move on to Step 5Non-shear bolts not tightened to torqueRestore the correct tightness
Shear bolts loosenedReplace the shear bolts and restore the correct tightness
5CAMBER ROD CHECKAll OKProblems encounteredOperation

Check that there is no clearance between the camber rod and the crossmember or between the camber rod and the steering knuckle.

Also check the condition of the crossmember bush.

Move on to Step 6There is clearance or the crossmember side fastening bush is not intact

Replace the camber rod checking the correct camber values

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

6TRANSVERSE PLATE CHECKAll OKProblems encounteredOperation

Check that there is no clearance at the mounting of the plate on the crossmember.

Also check the condition of the bush fastened to the crossmember.

Move on to Step 7There is clearance or the bush is not intact.

Replacement of longitudinal arm complete with transverse plate and bodyshell mounting bracket, in accordance with the

Op. 4420B10 L/H OR R/H REAR SUSPENSION WISHBONE (ONE) - R+R

checking the toe-in values are correct

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

7LONGITUDINAL ARM CHECKAll OKProblems encounteredOperation

Check at the longitudinal track control arm that:

- there is no clearance between the bush and the mounting bracket on the bodyshell;

- there are no glycol leaks (fluid inside the hydraulic bush) at the bush fastened to the bodyshell.

Move on to Step 8There is no clearance between the bush and the mounting bracket on the bodyshell.

Replacement of longitudinal arm complete with transverse plate and bodyshell mounting bracket, in accordance with the

Op. 4420B10 L/H OR R/H REAR SUSPENSION WISHBONE (ONE) - R+R

checking the toe-in values are correct

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

Glycol leaks from the bush fastening the longitudinal arm to the bodyshell.

Replacement of longitudinal arm complete with transverse plate and bodyshell mounting bracket, in accordance with the

Op. 4420B10 L/H OR R/H REAR SUSPENSION WISHBONE (ONE) - R+R

checking the toe-in values are correct

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

8REAR STUB AXLE CHECKAll OKProblems encounteredOperation

Check that there is no clearance between the stub axle and the longitudinal arm and between the stub axle and the camber rod.

Also check the condition of the stub axle bushes.

Move on to Step 9There is clearance or the bushes are not intact.

Replacement of rear stub axle, in accordance with

Op. 4450D14 STUB AXLE FOR ONE REAR WHEEL HUB, LEFT OR RIGHT - R.R WITH HUB REMOVED - INCLUDES BUSH REPLACEMENT IF NECESSARY - CHECK WHEEL GEOMETRY SEPARATELY

checking the toe-in values are correct

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

9ANTI-ROLL BAR CHECKAll OKProblems encounteredOperation

After having disconnected the lower track rod end for the rod connected to the longitudinal track control arm, check that the anti-roll bar does not come down quickly.

Also check that there are no signs of wear or tears on the connecting rod boots.

Move on to Step 10The anti-roll bar comes down quickly.

Replace the anti-roll bar

Op. 4420C10 REAR SUSPENSION STABILIZER BAR - R+R

Signs of wear or tears on the connecting rod boots.Replace the connecting rod
10SHOCK ABSORBER PLATE TIGHTENING TORQUE CHECKAll OKProblems encounteredOperation

When the luggage compartment interior lining side panels are removed following the

Op. 7040B18 LOAD COMPARTMENT LOAD PLATFORM SIDE TRIM ONE LH OR RH - R.R

Check the tightening torques for the following bolts:

- fastening of the shock absorber buffer plate;

Check that the buffer plate is fitted correctly

See Test 4420AG CHECK ON CORRECT FITTING OF SHOCK ABSORBER BUFFER PLATE

Move on to Step 11Torque tightenings not correctRestore the correct tightening.
Plate not correctly fittedRefit the plate correctly
11CHECK ON MATCHING OF SHOCK ABSORBER MOUNTING TO ALUMINIUM SUPPORT ON TURRETAll OKProblems encounteredOperation

The left and/or right wheel must be removed to carry out this check

then check:

- that the mounting and support are correctly matched;

- the condition of the shock absorber mounting.

Move on to Step 12Matching between mounting and support not correctRestore the correct matching
Rubber detached from the metal parts of the mountingReplace the mounting
12CHECK ON CORRECT OPERATIONAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persistsThe knocking is caused by another system (e.g. the fuel float in the tank). Carry out the appropriate checks to identify the cause of the noise.

Parts & tools for this job Staging For 2005 Alfa Romeo Brera

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.