Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo Brera and Spider Factory Service Manual (2005-2010)23 · Fault diagnosis
23 · Diagnostics

Rear noise (creaking/squeaking/ticking)

Make
Alfa Romeo
Model
Brera and Spider Factory Service Manual
Year
2005–2010
Section
Noise / vibrations › Rear noise (creaking/squeaking/ticking)
Fault diagnosisRear noise (creaking/squeaking/ticking)

REAR NOISE (CREAKING/SQUEAKING/TICKING)

Whilst driving, especially on unmade roads, there is creaking coming from the rear suspension. This diagnosis can only be made after

See table S015 NOISE WHILST DRIVING

. Carry out the latter first.

If the problem is only on one side, carry out the checks and any operations on the appropriate side only.

Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation

Having carried out the road test, during the

See table S015 NOISE WHILST DRIVING

, there was a creaking noise from the rear.

Continue depending on the circumstances in which the noise occurs

End of diagnosisThe noise only occurs whilst movingMove on to Step 1
1DUST COVER CHECKAll OKProblems encounteredOperation

Position the vehicle on a two column lift and raise it.

Check that the dust cover is correctly attached and is not rubbing against the spring or the shock absorber casing, by moving it and applying pressure and releasing it above the shock absorber casing

Move on to Step 2It is released.Check the possibility of reattaching the cover, otherwise replace the end of travel buffer.
There is rubbingReplace the end of travel buffer
2CHECKS UNDER THE FLOORAll OKProblems encounteredOperation

Check that there are no pipes, handbrake cable or heat shields under the floor that are producing noise.

Also check that springs on the layout brackets are not a source of noise

See Test 4420OA CHECK ON STATE OF CLIPS ON LAYOUT BRACKETS

Move on to Step 3Pipes or heat shields incorrectly fastenedRenew the correct fastening
Handbrake cable noisyLubricate the handbrake cable
Springs or rubber mountings damagedReplace the faulty components
3CAMBER ROD BUSHES CHECKAll OKProblems encounteredOperation
Check that there are no signs of deterioration (contact/rubbing) on the crossmember, for the camber rod bushesMove on to Step 4Bushes deteriorated

Replace the camber rod checking the correct camber values

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

4TRANSVERSE PLATE BUSH CHECKAll OKProblems encounteredOperation
Check that there are no signs of deterioration (contact/rubbing) on the bush fastening the transverse plate to the crossmember.Move on to Step 5Bush deteriorated.

Replacement of longitudianl arm complete with transverse plate and bodyshell mounting bracket, in accordance with the

Op. 4420B10 L/H OR R/H REAR SUSPENSION WISHBONE (ONE) - R+R

checking the toe-in values are correct

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

5LONGITUDINAL ARM BUSHES CHECKAll OKProblems encounteredOperation

Check that there is no deterioration/rubbing of the bush on the mounting bracket securing the arm to the bodyshell.

Check that there is no deterioration/rubbing of the front and rear bushes fastening the longitudinal arm to the steering knuckle.

Move on to Step 6Bush deteriorated.

Replacement of longitudinal arm complete with bodyshell mounting bracket, in accordance with the

Op. 4420B10 L/H OR R/H REAR SUSPENSION WISHBONE (ONE) - R+R

restoring the correct toe in values

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

Bushes deteriorated

Replacement of rear stub axle

checking the toe-in values are correct

Op. 4450A40 REAR WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT, INCLUDES ADJUSTMENT IF NECESSARY

6CHECKS ON ANTI-ROLL BARAll OKProblems encounteredOperation

Check that there are no faults with the anti-roll bar

See Test 4420CA CHECKS ON REAR ANTI-ROLL BAR

More specifically:

- correct positioning of anti-roll bar in relation to the vehicle centre-line; of the bar is centered, check for any signs of mounting/bar sliding;

- paint not worn at the points where the bar and the crossmember come into contact;

- condition of centre flexible mountings in the contact area with the bar;

- presence of grease in the boots for the connecting rod between the bar and the longitudinal arm;

- fastenings to torque between bar and crossmember;

- fastenings to torque between bar and longitudinal arm connecting rod.

Check, after loosening the longitudinal arm, through a rotary movement, that there is no seizing/excessive clearance for both joints for the rod connecting the bar to the longitudinal arm.

Move on to Step 7Torque tightenings not correct.Restore the correct tightening.
Incorrect positioning of bar in relation to vehicle centre line.

Replace the anti-roll bar

Op. 4420C10 REAR SUSPENSION STABILIZER BAR - R+R

Paint worn at the contact points (rubbing between anti-roll bar and crossmember).

Replace the anti-roll bar

Op. 4420C10 REAR SUSPENSION STABILIZER BAR - R+R

Signs of tearing or damage to the flexible mountings.

Replace the anti-roll bar

Op. 4420C10 REAR SUSPENSION STABILIZER BAR - R+R

Signs of seizing /excessive clearance for the connecting rod joints.Replace the connecting rod
7SPRING/SHOCK ABSORBER ASSEMBLY CHECKAll OKProblems encounteredOperation

Also check that the positioning and the fitting of the semi-corner assembly (spring-shock absorber assembly) is correct.

Check the condition of the spring lower rubber seal and the rubber coating for the upper shim.

Check that there are no signs of rubbing on the suspension spring at its supports.

Also check that the spring shows no signs of interference.

If the spring shows signs of abrasion, its mechanical properties could be weakened as a result of oxidation.

Move on to Step 8Semi corner units incorrectly positioned or fitted.

Restore the correct fitting/positioning of the components.

The correct fitting (of the spring-shock absorber assembly) should be carried out positioning the two cusps (arranged at 180°) of the mounting parallel to the fastening axis of the shock absorber to the longitudinal arm.

Signs of tearing on the rubberized shims.Replace the components making sure that they are correctly position (spring in contact with the lower plate projection).
Signs of interference on the spring.

Replace the shock absorber spring

Op. 4420A12 REAR SUSPENSION DAMPER (ONE), LH OR RH - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMENTLING/REBUILDING OF ASSEMBLY AT BENCH R R

and the lower seal if damaged.

8CHECKS ON THE SHOCK ABSORBER BUFFER PLATEAll OKProblems encounteredOperation

Following the

Op. 7040B18 LOAD COMPARTMENT LOAD PLATFORM SIDE TRIM ONE LH OR RH - R.R

remove the luggage compartment interior lining side panels, check:

- that the noise is not caused by the movement of the shock absorber buffer plate;

- that the buffer plate is fitted in the correct position

See Test 4420AG CHECK ON CORRECT FITTING OF SHOCK ABSORBER BUFFER PLATE

End of diagnosisThe buffer plate is loose.Tighten the upper nut to torque so that the buffer plate does not move any more.
The buffer plate is not fitted correctly.Refit the buffer plate correctly.

Parts & tools for this job Staging For 2005 Alfa Romeo Brera

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