Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo Brera and Spider Factory Service Manual (2005-2010)08 · Engine
08 · Engine

Flow modulator solenoid operation check

Make
Alfa Romeo
Model
Brera and Spider Factory Service Manual
Year
2005–2010
Section
Diesel injection system › Flow modulator solenoid operation check
EngineFlow modulator solenoid operation check

FLOW MODULATOR SOLENOID OPERATION CHECK

Check 1060EB

2.4 JTD 20v

STEPCHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1

Press the START/STOP button and turn off the engine.

Disconnect the cable loom connector from the flow modifying solenoid valve.

Press the START/STOP button.

Check that the voltage across pin 6 of the solenoid

See L064 FLOW MODIFYING SOLENOID VALVE

and the earth is greater than 11 V.

Move on to Step 4

Move on to Step 2
2

Press the START/STOP button.

In the engine compartment junction unit

remove fuse F11 (third from the right in the bottom row).

Press the START/STOP button.

Check the voltage between the inlet contact of fuse F11 and earth. Ensure it is greater than 11 V.

Replace the junction unit

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

3

If faults are found, restore the wiring between the junction unit and the solenoid

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

If necessary, replace the wiring. The test may be considered complete

Replace the junction unit

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

4

Check that the voltage across pin 6 and 2 of the solenoid

See L064 FLOW MODIFYING SOLENOID VALVE

is greater than 11 V.

Move on to Step 6

Move on to Step 5
5

If faults are found, restore the wiring between the engine control unit and the solenoid

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

Replace the wiring if necessary

The test can be considered over

Replace the engine management control unit

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

6

Press the START/STOP button.

Disconnect the wiring harness connector from engine control unit connector B

Press the START/STOP button.

Check that the voltage across pin 45 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the engine control unit and the solenoid

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

7

Press the START/STOP button.

Check that the voltage across pin 45 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is more than 500 kOhm.

Repair or if necessary replace the electrical wiring between the engine control unit and the solenoid

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

8

Check that the voltage across pin 45 of the control unit

See M010 ENGINE MANAGEMENT ECU

and pin 1 of the solenoid

See L064 FLOW MODIFYING SOLENOID VALVE

is less than 5 Ohms

Repair or if necessary replace the electrical wiring between the engine control unit and the solenoid

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

9

Press the START/STOP button.

Check that the voltage across pin 35 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is greater than 0.3 V.

Repair or if necessary replace the electrical wiring between the engine control unit and the solenoid

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

10

Press the START/STOP button.

Check that the voltage across pin 35 of the control unit

See M010 ENGINE MANAGEMENT ECU

and the earth is more than 500 kOhm.

Repair or if necessary replace the electrical wiring between the engine control unit and the solenoid

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

11

Check that the voltage across pin 35 of the control unit

See M010 ENGINE MANAGEMENT ECU

and pin 5 of the solenoid

See L064 FLOW MODIFYING SOLENOID VALVE

is less than 5 Ohms

Repair or if necessary replace the electrical wiring between the engine control unit and the solenoid

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

12

Replace the flow bypass solenoid

Op. 1060E20

and check the fault has disappeared

Restore the original solenoid valve and replace the engine management control unit

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

Parts & tools for this job Staging For 2005 Alfa Romeo Brera

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