Workshop Manuals Factory service & repair Alfa Romeo
01 General data and specifications02 Engine (Twin Spark, JTD and V6)03 Clutch04 Gearbox (manual, Selespeed and Q-System)05 Front axle06 Brakes, ABS and traction control07 Steering08 Suspension and wheels09 Heating, air conditioning and washers10 Electrical equipment11 Body12 Body panels and reinforcement13 Wiring diagrams14 Connectors and pin-outs15 Wiring harnesses16 Fault diagnosis17 Special tools
Alfa Romeo 156 Factory Service Manual (1997-2002)12 · Body panels and reinforcement
12 · Body & interior

Sound insulation

Make
Alfa Romeo
Model
156 Factory Service Manual
Year
1997–2002
Section
General › Sound insulation
Body panels and reinforcementSound insulation

SOUND INSULATION

SOUND INSULATION

In order to meet the EEC regulations the design of the Alfa 156 has produced exterior noise levels of below 74 decibels, whilst inside the passenger compartment, at an average speed of 100 km/h in fifth gear, a noise level equal to 68 decibels has

been reached.

The improvement of driving comfort, in terms of quietness and liveability of the passenger compartment, has been achieved mainly by insulating the noise transmitted from the road surface, on the mechanics, on the assembly of the parts and on the

aerodynamics.

All engine types fitted to the Alfa 156 belong to a new generation with high technological content designed also to improve the acoustic/vibrational aspects.

This same principle also applies to the power transmission components, the suspension and the mountings on the bodyshell.

The low aerodynamic noise level is also safeguarded by the shape of the vehicle and the care taken over the components which, with their inevitable profiles, often adversely affect acoustic comfort, such as door handles, external rear view mirrors,

bumpers, various profiles.

SOUND INSULATION
  • A - Sound-insulating materials
  • B - Soundproofing materials
  • C - Sound-deadening materials
  • D - Heat expandible materials
  • E - URL preformed blocks

The following are the most effective measures taken to achieve an optimum level of sound insulation:

  • insertion of preformed synthetic blocks (URL) in the longitudinal member box sections, to prevent transmission of vibrations to the car interior;
  • special plugs have been inserted in the struts, the windscreen pillars and the rearscreen pillars; being made from a thermo-expandable material, they increase in volume during the bodyshell cataphoresis processes by around ten times thereby

completely filling the box section;

  • optimizing the bodyshell with the careful design of all components subject to noise, where the rigidity has been increased and the fixings have been reinforced. Very careful attention has also been given to choosing materials in contact;
  • sound insulation linings for the panels with thermo-bonding materials applied before painting;
  • sound-deadening linings for the front of the dashboard, the front and rear running boards, the wheel housings in the luggage compartment and the side panels in the luggage compartment with pre-formed, composite panels;
  • an extremely thick sound-deadening lining for the roof panel which is glued to improve the sound insulation properties;
  • the use in the openings for passing the cables between the engine and passenger compartments on both the panels and the sound insulation material of double rubber seals with a thickness of - 5 mm, to reduce the transmission of noise from the engine

compartment to the passenger compartment;

  • a thorough check of the sealants.

To maintain the high level of acoustic comfort reached, in the case of repairs, the solutions adopted during construction must be restored exactly.

Parts & tools for this job Staging For 1997 Alfa Romeo 156

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